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Possibilities of limiting unwanted phenomena during chip finishing machining
Handl, Jiří ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
The diploma thesis focuses on the possibilities of limiting undesirable phenomena during finishing chip machining. In the theoretical part, selected negative phenomena arising during turning are described and the possibilities of their limitation are investigated. In the experimental part, an analysis of the influence of cutting conditions from the recommended range of the cutting tool using the turning method is carried out. Specifically, the dependence of the cutting speed and feed rate on the size of the cutting force, temperature and resulting surface quality for two different materials is monitored. The obtained results serve to understand the issue and optimize the production process.
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Suggestion for rationalization of injection mould part production
Kamenická, Eva ; Kalivoda, Milan (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with suggestion for rationalization of production of an injection mould cavity plate and of a part responsible for cooling of the final plastic product. The main objective is to reduce the production time while meeting the high requirements for dimensional and geometric accuracy and surface integrity of the manufactured parts. The thesis starts with a theoretical analysis of the production of mould parts. This is followed by an analysis of the initial state of production, which consists of the characteristics of the previously mentionned manufactured parts, the available production means and a description of the original technological process. The experimental part of the thesis explains the procedures and justifies the choices made in the creation of new programmes within the CAM software Cimatron. Several possible variations of tools and cutting parameters have been experimentally tested and their final choice is justified in the thesis. The output of the thesis is a new manufacturing process for the production of both components, which has been applied in practice and evaluated on the basis of the results of testing the quality of the components and the plastic product itself. In the conclusion of the thesis can be found an evaluation of the output of the thesis and a time comparison of the previous process with the new suggestion. All experiments and measurements, including the production of the components themselves, were carried out in the toolroom of ITW PRONOVIA, s.r.o. in Veľká Bíteš, which is also the creator of the topic of this thesis.
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Development of New Approaches in Descaling in the Continuous Production of Steel using High-Pressure Water Jet
Votavová, Helena ; Hloch,, Sergej (referee) ; Čecho, Ladislav (referee) ; Pohanka, Michal (advisor)
The thesis summarizes general and up-to-date knowledge of descaling during the continuous production of the hot-rolled steel and proposes further streamlining of this process in industrial production. The first chapter of the thesis deals with the origin, structure and physical properties of the scales. The second chapter describes the principles of descaling by using a high pressure flat water jet. The third chapter introduces the principles of the experimental methods and describes the used laboratory equipment. The fourth chapter summarizes the description of the particular experiments and their evaluation, and thus represents the focus of the dissertation. It is divided into six sections which independently solve predefined objectives of the dissertation. The first section focuses on the height and structure development of the scales on 54SiCr6 and HDT580X steels. It has been proven that the height of the formed scales increases with the time and temperature of the oxidation. The layered nature of the scales was verified at the same time. The second section examines the effect of the nozzle stabilizer on the focussing and distribution of the impact pressure of the nozzle. Experiments have shown that increase of 11 % of an average maximum nozzle pressure can be achieved, depending on the type of nozzle and the length of the stabilizer. The third section deals with the analysis of shadowgraphy images of water jet structures of the nozzles. A script was developed for analysis of these shadowgraphy photos by an adaptive thresholding. The findings are correlated using a regression analysis with an average heat transfer coefficient. It has been reported that most of the standard nozzle configurations produced disintegrated stream of little droplets at the height of the rolled surface. The fourth section focuses on the area of water jet overlap, especially the area of the so-called washout, where the impact pressure of one nozzle is reduced by the nozzle stream of the other. The influence of the pressure change and the mutual displacement of the nozzles is investigated. The analysis showed that the change of pressure did not have any effect on the percentage of reduction of the impact pressure in the area of the washout. It has been shown that if the area of the washout is wide the descaling efficiency in this area may be reduced. The fifth section builds on the previous section and focuses directly on the areas of waterjet overlaps. The influence of the change of rotation and pitch of the nozzles is studied. Experiments have shown that small changes in nozzle pitch do not have a significant impact on impact pressure and heat transfer coefficient. The effect of nozzle rotation, on the other hand, was a significant factor for the efficiency and homogeneity of the descaling of the surface. The last section deals with the effect of the rolling speed on the heat transfer coefficient in the descaling process. The regression model has shown that with a higher rolling speed there is a reduction in the average heat transfer coefficient. Conclusion summarizes the results of the dissertation and proposes which findings can be used in the industry to make the descaling process more effective.
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Production of handrail holder
Ryšavý, Jan ; Varjan, Matúš (referee) ; Peterková, Eva (advisor)
Economic and technological analysis of possible methods of production real part. The basic theoretical knowledge of selected production methods and their application in practice. The division of production methods for various production series of part using economic evaluation.
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Surface changes based on FDM printing parameters
Čada, Jiří ; Sliwková, Petra (referee) ; Zemčík, Oskar (advisor)
This thesis deals with a construction of modified RepRap 3D printer Rebel II which operates with Fused Deposition Modeling technology and selection of suitable criterion for printing. It mainly focuses on the temperature of the material being printed and speed of printing for three selected materials. Materials were selected based on availability in the market and their application. An experiment, focusing on surface changes of products as well as on the look of a fibre after passing through a nozzle, was performed.
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Testing and Analysis of a Broaching Machine
Dvořák, David ; Chladil, Josef (referee) ; Sedlák, Josef (advisor)
This master's thesis deals with the broaching technology. Theoretical part includes the essay about the technology, tools and machines used for broaching. Theoretical part also describes the analysis of the broaching machine testing. Practical part is focused on the collecting, comparing and analysis of the data. These data have been collected during and after the broaching process. The supplier of the new analysed broaching machine is Stenhoj Hydraulik and the older machine has been made by Arpini. The measurements show that the increased number of broached pieces influence the cutting force and the quality of the surface due to wear of the tool which has been also monitored. The measuring dimension through the ball is almost constant. In the conclusion we evaluated the economical aspect of the results.
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Machining of hardened steels
Veselý, Ondřej ; Osička, Karel (referee) ; Jaroš, Aleš (advisor)
Diploma thesis on Machining hardened steels is focused on the analysis of longitudinal turning of hardened steel 14 109 by using a tool from PKNB in terms of measuring the force load using a dynamometer and then evaluating the surface quality. The theoretical part deals with the issue of turning technology, cutting materials and heat treatment of steel. In the practical part, the influence of cutting conditions on the resulting values was assessed during the experiment. Twelve samples with different combinations of cutting conditions were tested, then was selected a sample that met the criterion of combining minimum cutting forces values and surface quality. The experiment shows that force load values can be achieved twice less by combining cutting conditions with an appropriate combination.
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Production of Special Spacer using WJM/AWJ
Novotný, Adam ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
This thesis on subject "Production of Special Spacer using WJM/AWJ" deals with the problem of progressive advanced technology, nonconventional water jet cutting, describes the process of cutting samples by AWJ technology in engineering company and discusses the effect of selected cutting program on quality of machined surface and dimensional accuracy. An attention is devoted to the substitutability of WJM/AWJ cutting methods and the possibility of combination with conventional technologies.
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Process fluids in machining operations
Vondra, Róbert ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
This bachelor thesis deals with a process fluids. The first part of the thesis characterizes the fundamentals of machine cutting with the use of the process liquids. Further, there are described the functions of the process fluids and the individual technological requirements placed on the liquids, along with their advantages and disadvantages. The following chapter deals with a specific range of process fluid manufacturers in the world. At the end of this thesis, a use of process fluid in practice is illustrated. CNC grinding machine was used, in order to machine the spiral shape of a micro mill.
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A study on the grinding of ceramic materials
Kresa, Jakub ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
This thesis is focused on ceramics materials in terms of their partition, properties, structure, manufacture and methods of their possible machining. The first part of this thesis is devoted to the distribution of ceramics materials, their structure, properties, and methods of production. Currently, ceramics materials are increasingly used in structural (engineering) applications therefore we deal with methods of effective machining of ceramic materials, to achieve part of the required shape, dimensions and surface quality. The evaluation of ceramic grinding test from the point of view of cutting forces and surface quality of the machined faces are presented in the last part of the thesis. The tested materials have been provided by company SEEIF Ceramics a.s.
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