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Manufacturing of the TV Wall Bracket
Gregor, Radek ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The master 's thesis deals with the design of a tool for a TV bracket with an expected production of 300,000 pieces per year. After a review of possible production technologies, production in a progressive compound tool that combines shearing and bending was chosen. DC01 material with a thickness of 2 mm in coil was selected for the production of the part with a 52.23% utilization according to the selected cutting plan. Then, a manufacturing process was established for the production of the part, which will be made in six steps. Furthermore, the total forming force of 893,1 kN and the forming work of 1355,8 J were calculated. The mechanical press was equipped with an automatic material feeder ARPL RAL 250 from Attl a spol s.r.o. After the design of the combined progressive tooling, the functional dimensions were determined and control calculations for the critical sections were performed, all of which were met.
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The Production Technology of cover
Smejkal, Marek ; Hušek, Martin (referee) ; Císařová, Michaela (advisor)
MAREK SMEJKAL: Drawing technology of cover. Bachelor´s thesis of combined studies, study program INDUSTRY. The branch mechanical engineering, level 1, 3rd grade, academic year 2010/2011. FME of Brno University of technology, May 2011, 46 pages, 5 tables. The project written in the frame of studies branch Manufacturing Technology (B2307) is submitting design of technology production of cover. The part is made of sheet metal ČSN 11 320.21 / W.Nr.1.032, 1,5 mm thick. Based on the literature study the problem of deep drawing was drawn for a given part the manufacturing process. Annual production is 200 000 pieces. There are no special mechanical demands for the part.
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Drawing technology of non-rotary drawing parts
Vítek, Roman ; Šlais, Miroslav (referee) ; Císařová, Michaela (advisor)
The bachelor thesis written in the frame of studies branch 2301R016 is focused on theory of drawing technology of non-rotary drawing parts. The theme is elaborated on the base of literary sources starting with theory of drawing rotary drawing parts, through description of modern metods used in production itself. The work includes simulation of drawing non-rotary drawing parts, analysis of defects during drawing. There is also an overview of non-traditional drawing metods including essay dealing with various drawing materials such as stainless steel or titan.
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The manufacturing of electrical set covering for halide lamp
Bezpalec, Jan ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
BEZPALEC Jan: The manufacturing of elecrical set covering for halide lamp. The project elaborated in frame of Bachelor's studies branch 2307. The project is submitting design of technology production of the extract from the deep drawing sheet iron 11 320.21. Based on literature studies campaign issue, with regard to the series 20 000 pieces, it was suggested drawing a conventional method. Extract is drawn to a single operation using the retainer.Drawing punch and drawing die are produced from alloyed instrumental steel 19 436.9 , heat-worked according to drawing documentation.
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Assessing the influence of tool warming on the mass production process
Chrz, Jan ; Císařová, Michaela (referee) ; Lidmila, Zdeněk (advisor)
The work introduces literary study, which is devoted to sheet forming. Particularly to technologies connected with problem of pressing – blanking, bending and drawing. Further it is aimed at mass production of mouldings complicated in shape, which is nowadays supported by computer technologies (simmulation of sheet forming process, kinematics of the line, burden of the tool) and on warming of the tool. Warming of sheet formoning tools is redominatly caused by friction between the tool and semiproduct. It decreases lifetime (longevity, operable life, usable life) and quality of the moulding. Warming could not be elimitated, but could be moderated by use of lubricant for friction decrease and tool cooling, slower production or use of tempered tool.
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Production single parts "COVER" from sheet metal
Vítek, Roman ; Císařová, Michaela (referee) ; Žák, Ladislav (advisor)
The Master’s thesis written in the frame of studies branch Manufacturing Technology (2303T002) is submitting design of technology production of sheet metal cover. The part is made of sheet metal 1,5 mm thick. The material for the part is HC260LA (ZStE260). There are no special mechanical or dimensional accuracy demands for the part. According to production run (5 000 pcs. per year for 5 years), design complexity and machine accessories of submitter was proposed manufacturing the part by drawing technology with finish laser cutting. Forming tool is designed according with press Erfurt PKZZ 315. Thesis includes economical evaluation of elaborated technology with other variants of production.
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Design jig bending of thin sheets
Šrotíř, Petr ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
The aim of this master´s thesis is the design, proposal and production of a functional jig for technological testing of metal sheet by bending in the pre-production stage to the limit bend radius of the steel sheet up to a thickness of 2 mm, or in case of non-ferrous metal to a thickness of 3 mm. The required bending angle is in the range from zero to ninety degrees. The functionality of the jig will be verified by a practical testing of springing. The proposal will be supported by technological and economic calculations and technical - economic evaluation.
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Production single parts from sheet metal
Muzikant, Miroslav ; Dvořák, Milan (referee) ; Žák, Ladislav (advisor)
The aim of this diploma thesis is processing the new technology of production single parts from metal plate „ Vanečka", which produced is yearly set 50000 pieces. Component of made in steel S235JRG1 (ČSN 41 1373) thickness 3 and 5 mm. Based on literary search rolling cutting and bending are designed two variants of production. Both variants use for cut - out cloak and face rolling cutting close - set on press LEN 63C. Different operation is bending. First variant includes bending in the bending tool, the other on press brake. Both variants is processed economics revaluation and consequently intended transition points.
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Manufacturing of the TV Wall Bracket
Gregor, Radek ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The master 's thesis deals with the design of a tool for a TV bracket with an expected production of 300,000 pieces per year. After a review of possible production technologies, production in a progressive compound tool that combines shearing and bending was chosen. DC01 material with a thickness of 2 mm in coil was selected for the production of the part with a 52.23% utilization according to the selected cutting plan. Then, a manufacturing process was established for the production of the part, which will be made in six steps. Furthermore, the total forming force of 893,1 kN and the forming work of 1355,8 J were calculated. The mechanical press was equipped with an automatic material feeder ARPL RAL 250 from Attl a spol s.r.o. After the design of the combined progressive tooling, the functional dimensions were determined and control calculations for the critical sections were performed, all of which were met.
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Assessing the influence of tool warming on the mass production process
Chrz, Jan ; Císařová, Michaela (referee) ; Lidmila, Zdeněk (advisor)
The work introduces literary study, which is devoted to sheet forming. Particularly to technologies connected with problem of pressing – blanking, bending and drawing. Further it is aimed at mass production of mouldings complicated in shape, which is nowadays supported by computer technologies (simmulation of sheet forming process, kinematics of the line, burden of the tool) and on warming of the tool. Warming of sheet formoning tools is redominatly caused by friction between the tool and semiproduct. It decreases lifetime (longevity, operable life, usable life) and quality of the moulding. Warming could not be elimitated, but could be moderated by use of lubricant for friction decrease and tool cooling, slower production or use of tempered tool.
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