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Production process optimization
Habásko, Jakub ; Koška, Petr (referee) ; Fiala, Alois (advisor)
HABÁSKO Jakub: Production process optimization. The Master´s thesis of Master degree, second grade, school year 2008/2009, FME Brno University of Technology, Institute of Metrology and Quality Assurance Testing, October 2009, pages 68, pictures 40, tables 2, supplements 4. The project elaborated in frame of the Master degree, study branch Metrology and Quality Assurance Testing. This Master´s thesis deals with optimization of process plan. In virtue of submission was created an analysis present condition using of statistical methods and it was created suitable statistical methods applicable in production organization. Then is here described the problem of brazing bells, because in this place is originating the most of uptightness. Then the thesis brings recommendation and findings, which can help with optimization this process.
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Structual welding of aluminium alloy
Blahák, Petr ; Hála, Michal (referee) ; Kubíček, Jaroslav (advisor)
The project elaborated in frame of engineering studies branch 2303R002 presents a project that contains welding a structure made of aluminium alloy. There were two usable methods selected, based on literal study of welding aluminium alloys, TIG welding and friction welding, and these were compared with alternative methods of joining, hard soldering and bonding. A work procedure was made for TIG method, soldering and bonding and four experimental joins were made thereafter. Project compares these methods mainly in economical way, also in way of technological difficulties and in way of observance the strength of base materials. Project also deals with problems with lowering strength of base material in heat affected area, burn out of thin material, tendency of aluminium to fill with hydrogen, quick oxidation and consequent hard surface layer emerging on the aluminium.
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Laser brazing in the car industry
Podstavek, Michal ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The project elaborated in frame of engineering studies of the subject M-STG Mechanical Engineering describes elementary methods of joining in the automotive industry. Moreover, it inquires into optimization of laser brazing on the back cover ŠKODA Superb. During the optimization of the process six samples were designed, and the adjustment of the brazing parameters were performed. Consequently, the samples were evaluated by tensile and metallographic tests. Finally, EDS analysis was performed and visual assessment as well.
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Optimization of surface treatment of stainless steels
Mačátová, Lucie ; Žák, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
The project deals with the processes of degreasing industry and testing new laser cleaning process, which has been experimentally verified and tested in the production process. Project also deals with soldering in general as a technology of joining metals. Included are the main components of the soldering, such as solder, flux, the types of connections and their use, ways of soldering and last but not least the soldering corrosion-resistant steel.
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Analysis of Influence of Manufacturing Technology on Utility Properties of a Reducing Valve Part
Novotný, Michal ; Sigmund, Marian (referee) ; Řiháček, Jan (advisor)
The present work is focused on the comparison of the currently used technology for the production of reducing resistors, i.e. electroerosive machining in combination with soldering on one side and the use of a suitable additive technology on the other hand. In addition to the purely technological aspects, such as the individual production processes or their preparation, economic aspects are also compared, supplemented by an assessment of the delivery times of the finished parts. The analysis is carried out The environmental impact of both production approaches is also analysed. The individual comparisons form the basis for to assess whether the replacement of the conventional manufacturing approach by additive manufacturing is advantageous in this case. The results of this assessment can then be used for future applications of the considered additive manufacturing approaches for similar components.
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THE APPLICATION OF NANOMATERIALS FOR LEAD FREE SOLDERS DEVELOPMENT
Pešina, Zbyněk ; Pinkas, Jiří (referee) ; Spousta, Jiří (referee) ; Sopoušek, Jiří (advisor)
The present dissertation is motivated by the search for alternatives of lead-free soldering by nanoparticles of metals and their alloys. The research focuses on the possibility of replacing lead-free solders by nanoparticles. This issue is currently being addressed by the use of lead-free solders but their properties are not entirely equivalent to properties of lead-tin based alloys. The theoretical part of the dissertation first summarizes up-to date knowledge on the development of lead-free alloys currently used for soldering in the electronics. The work compares these lead-free solder candidates with previously used Pb-Sn alloys. The second section of the theoretical part is devoted to nanotechnology that offers possible solutions of problems associated with the use of lead-free solders. The text contains a description of the properties of nanocrystalline materials in comparison with those of compact alloys having the same chemical composition. The possibility of preparation of nanoparticles and potential problems associated with small particle sizes are also presented. Introduction of the experimental part focuses on the preparation of nanoparticles of pure metals and alloys by chemical and physical ways as well as on an instrumentation for characterisation and analysis. Attention is focused on the silver in nanoparticle form that exhibits the low temperature sintering effect, which is thermally activated by decomposition of oxide envelope covering the Ag nanoparticles. This factor is critical for low-temperature sintering and thus also for possible future applications. The thermal effects of the low sintering process were studied by methods of thermal analysis. The preparation of the Cu / Ag nano / Cu joints was carried out in-situ in inert atmosphere and under the action of atmospheric oxygen. In both cases varying conditions of thermal treatment were used. The cross sections of the prepared joints were then used for the metallographic analysis of the local mechanical properties of the resulting silver layer, for the chemical composition evaluation of the resulting layers of the joint, and for the microstructure study. Strength characteristics are represented by testing shear strength of individual joints.
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QFN Packages Soldering and Technology Procedures
Jakub, Miroslav ; Brno, Petr Martinec, HONEYWELL (referee) ; Starý, Jiří (advisor)
This master´s thesis deals with QFN packages soldering and technology procedures optimization. The aim of theoretical part is description of QFN packages, their assembly and reflow soldering on PCB in HONEYWELL. The aim of the practical part is to propose a method of measuring temperature and optimizing the thermal profiles of selected PCB with QFN packages by using convection (HONEYWELL) and infrared (BUT) reflow ovens. Comparison and evaluation of thermal profiles for 3 production PCBś with QFN packages using solder paste AIM NC257-2 were realised. The main part of master´s thesis are appearance evaluation of solder joints, preparing microsection and measuring intermetallic layers thickness by using the optical and the scanning electron microscopes, analysation and study of QFN defects created during soldering proces. These tests were performed with 2 production PCB´s. Optimization of SPI and soldering technology procedures where were analyzed QFN packages were processed on one type of PCB. Interesting part of this diplomma thesis is creating of the 3D heat transfer model of QFN package during the reflow soldering in SolidWorks.
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The options of the joining of tube components
Holusek, Maxmilián ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The bachelor thesis deals with tube components joining methods. In the thesis, the preparation of the tube components is mentioned, as well as its tools and machines for cutting and adjusting the components. Furthermore, the work introduces several joining methods such as soldering and brazing, welding, pressing technology, adhesive bonding and threaded connection. The basic principle is described for each method, as well as using tools and machines plus advantages and disadvantages. In the end, the use of tube components is presented.
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Unconventional Metals Hardsurfacing Technologies
Krejčí, Vojtěch ; Šárka,, Šimůnková-Houdková (referee) ; Čelko, Ladislav (advisor)
The main objektive of the bachelor thesis is to evolve problems of metalic surface welding and to implement the basic partition of the most expanded used technologies of surface welding. Sometimes we can see the term deposition metalic surface welding too but in practice is used technical term metalic surface welding. The introdution includes the basic acquaintance with problems and the characterization of the proces of surface welding including the summary of its advantages and disadvantages. In other chapters we aim on individual technologies of surface welding, its principle and using in technical practice. Simultaneously is worked out the overview of already unused or minimally used technologies of surface welding. After the presentation of individual technologies follows the section dealing with partition of materials used for surface welding by the basic material as well as surface welding materials at the present technical practice. In the experimental section of thesis follows selected examples of using the presented technologies of surface welding in practice at present.
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