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Design of production technology for cone rotary mechanism
Knápek, Merlin ; Chladil, Josef (referee) ; Sliwková, Petra (advisor)
Bachelor's thesis is focused on design of production technology for protype of rotary bearing for children's excavator, which consists of conical pin and conical bushing. Specified production volume is 1 piece. Material was changed for both components to stainless steel AISI 303. From concidered technologies was chosen machining, specifically machining on conventional machines. Individual methods required for production were analyzed, including turning, milling, grinding, drilling and threading. Original design was modified so that only lathe and drilling machine have to be used for machining. Based on machines and chosen method were selected suitable tools, gauges and aids for production and was developed manufacturing process also acompanied by operational instructions.
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The production of a gully
Králíček, Václav ; Jopek, Miroslav (referee) ; Peterková, Eva (advisor)
Aim of the thesis is possible innovation in production of a body of floor gully. Material of the gully is an austenitic stainless steel 1.4301 (X5CrNi18-10). This particular gully belongs to floor drainage portfolio of ACO Industries k.s., which is a world leading company in drainage systems. The current welded variant has been replaced by a combination of conventional drawing and dimpling. The geometry of the drain bottom was designed in accordance with the requirements of the ČSN EN ISO 14159 standard and EHEDG documents on the hygiene of equipment for use in the food industry. Technological calculations were made for the new designed geometry, the bottom of the inlet will be made in one drawing operation together with the dimpling of the pre-made hole. The production process was verified using numerical simulation. Part of the solution was the production of a prototype for testing of the flow rate. During the flow rate test, the requirements given by the standard were fulfilled. Combined tool for drawing and dimpling was designed. The tool is designed for use in hydraulic press Dieffenbacher PO250 II with magnetic tool clamping. The financial savings compared to the current floor drain design are about 243,43 CZK. With a specified production series of 700 pieces per year with an expected increase of 15 % in the following years, the return on investment for the purchase of the tool was calculated to be 2,65 years.
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Manufacturing of the box
Bednář, Jaroslav ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
This thesis concerns the design and production of a rotary-shaped soap box made of chrome-nickel austenitic steel 1.4301 0.5 mm thick, with a production batch of 50,000 boxes per year. Due to the size of the batch, the cutting and drawing technology without wall thinning was chosen for one drawing operation using a single tool. Based on analysis of the possibility of producing the tool and the necessary calculations, a tool was designed for the production of the lid and another tool was designed for the production of the lower part of the box. The corresponding hydraulic presses were then selected. A CUPS 25 DEU press from HŠV Polička with a forming force of 250 kN was selected to produce the lid and a Formetal PPCT-200 press with a forming force of 2000 kN was selected to produce the bottom part of the box. The production process is fully automated with an unwinding, straightening and scrapping line from Šmeral.
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Production concept of catch basin
Kubátová, Denisa ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The project is focused on the production of catch basin, used for bottling, and pouring aggressive substances. The basin will be made of corrosion-resistant austenitic chrome-nickel-molybdenum steel 17 346 in a production series of 15,000 pieces per year. The literary research is carried out on the technology of surface forming, specifically drawing. The practical part is devoted to the design of the technology for the production of the part and technological calculations that show that the part will be pulled out in one pulling operation using a holder. Based on the calculations, a pulling tool was designed, and finally, according to the calculated necessary pulling force for the production of the part, a PO 630 press with a nominal force of 6,300 kN was chosen.
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Machining of rotating Body-part on CNC lathe
Dlouhý, Vít ; Dvořák, Jaromír (referee) ; Kalivoda, Milan (advisor)
This master's thesis is focused on the technology fundamentals of machining for the use of the CNC lathe which was used for machining the required parts are made of stainless steel. In the introduction are mentioned the historical milestones related to machine tools. In the following chapter is analyzed machining process and related fact. A follow-up chapter contains the parameters common to a modern machine tool CNC machines. Followed by the practical part with the characteristics of the machined components. The next chapter includes a selection of CNC lathe for production. Continued by selecting the appropriate cutting tool and adjusting the machine for the given component. They were applied a total of three variants of production with the subsequent evaluation. In conclusion, it became established fact, for example, the advantages of the shape tools or the use of more spindles during the machining.
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Welding of stainless steels in food industry
Staněk, Vít ; Hála, Michal (referee) ; Kubíček, Jaroslav (advisor)
The work, created in the bachelor degree, is engaged in welding technology food containers, namely CTK. There are some technologies with their advantages, disadvantages and specifications for welding stainless steels. The selected CTK is given manufacturing process, in the experiment were created welds, which are evaluated and WPS.
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CNC turning of shaped stainless steel parts.
Vostřel, Jan ; Polzer, Aleš (referee) ; Píška, Miroslav (advisor)
This diploma thesis is focused on a CNC turning operation of form parts made of stainless steels. The first part of the diploma thesis is focused on a theoretical analysis of stainless steels material characteristics. The second part is focused on a concept of experiment of complex form experimental stainless steel components. In this thesis the new CNC technology is defined in a new operation system Sinumerik 840D/ShopTurn V06.04 with an application for a new multi-purpose turning centre SP280SY. The final part comprehends technical documentation, CNC programs of shaped components, their verification and overall photographic documentation.
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Corrosive Degradation of Austenitic Steels
Vykoukalová, Tereza ; Juliš, Martin (referee) ; Klakurková, Lenka (advisor)
The main requirement imposed on stainless steel is a high corrosion resistance in aggressive environment. The main aim of the thesis is a numerous group of corrosion resistance stainless steels, i.e. the stainless steel with austenitic matrix. Increased attention is paid to the corrosive attack and corrosion rate of three chosen materials with austenitic matrix in four different corrosive environments (30% solutions of sulphuric acid, nitric acid, acetin acid and sodium chloride). The method of light microscopy was used to study corrosive degradation of different materials.
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Production of gully
Švejda, Jakub ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
The project elaborated design of technology production of the gully – the rotational extract with flange from the deep drawing corrosion resistant sheet iron 1.4301. Pursuant to of the literary pursuit and calculation was designed drawing without thinning the wall in two operation and that in one instrument with two bottom holders enabling their combination into one stroke. The drawing instrument makes use of as standardised components as construction elements calculated using calculations and consist of three parts. The bottom and upper are magnetically clamped on the hydraulic drawing press Dieffenbacher PO 250, with nominal tensile force 2500 kN. Both drawing punches and drawing dies are produced from alloyed instrumental steel 19 436.9 heat-worked according to drawing documentation.
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