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On The Analyse of High Productive Reaming Technology
Gashkova, Irina ; Slaný, Martin (referee) ; Píška, Miroslav (advisor)
Diplomová práce se zabývá analýzou technologie vysoceproduktivního vystružování. V rámci práce byly provedeny testy vystružování za různých technologických podmínek (vc=40, 60, 80, 100 m/min; f=0.2, 0.4, 0.6, 0.8 mm) na materiálu austenitické oceli DIN 1.4404 při použití vystružovací hlavicí MT3. Jednotlivé operace vystružování byly porovnány z hlediska parametrů jako tlačná síla, krouticí moment, výsledná drsnost obrobeného povrchu a dále z hlediska tvaru třísky. Následně byly vypočítány průměrné hodnoty a směrodatná odchylka naměřených parametrů. Dále bylo provedeno porovnání pomocí diagramů. Výsledky ukazují lepší kvalitu, nižší drsnost povrchu (Ra 0,37 µm) a méně zdeformovanou třísku při pomalejších řezných rychlostech (40 m/min) a menším posuvu na otáčku (0,2 mm). Výsledky také ukazují nárůst tlačné síly a krouticího momentu za uvedených technologických podmínek. Při zvyšující se řezné rychlosti vystružování tyto silové účinky klesají.
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Optimization of EDM process control parameters
Prokeš, Tomáš ; Beneš, Libor (referee) ; Bednář, Josef (referee) ; Matoušek, Radomil (advisor)
The dissertation thesis is focused on the optimization of control parameters of an EDM machine; the subject of optimization is cutting speed and surface topography. The first part of the thesis contains a research study on the technology of electrical discharge machining with the attention paid to the optimization methods use for control parameters of this process. The second part of the thesis is focused on real application of knowledge gained from studied sources. Here, a design of experiment aim at optimizing the parameters of the EDM machine is designed and carried on to maximize the cutting speed with the highest possible surface quallity. The result of the work is to build adequate regression models and find the optimal setting of machine control parameters.
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The effect of cutting conditions on surface integrity of austenitic steel
Husár, Ján ; Sliwková, Petra (referee) ; Varhaník, Matúš (advisor)
The aim of this work was theoretically to analyze the issue of machinability of austenitic steels and their use. The document also discusses factors that affect the cutting process itself, such as the cutting tool, machine tool, cutting environment and cutting conditions. In the next part of the bachelor´s thesis, an experimental test and its realization at which individual steel samples were turned is proposed. The last part of the thesis summarizes the result of the experiment and evaluates selected properties of the surface and subsurface layers the processed samples.
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Design of machine tool for centreless grinding process
Merenus, Ondřej ; Hrbáček, Jakub (referee) ; Blecha, Petr (advisor)
This bachelor thesis describes the design of centerless grinding machine for cylindrical profile. Designed machine will be used for surface treatment of metal or alloy tubes. The work consist of theoretical and practical part. Issues of centerless technology, construction of various machines and their examples are outlined in the theoretical part. The practical part of work consist of basic calculations of work components and the model of designed construciton in programme Autodesk Inventor 2011. Part of work is drawing of entire set.
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Economic analysis of machining process
Kalnaši, Radoslav ; Osička, Karel (referee) ; Prokop, Jaroslav (advisor)
This master’s thesis focuses on analysis of time consumption of machining process, the basic units of operating costs of production,optimization and subsequen tapplication to specific part. It is a turning shaft in two operations, named roughing and finishing turning. The aim is to find the optimum combination of life time of cutting tool and cutting speed, which is the main criterion for optimization in terms of minimum production cost or a maximum of productivity.
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Optimization of production steering shaft
Hlavinka, Martin ; Kalivoda, Milan (referee) ; Jaroš, Aleš (advisor)
Bachelor thesis deals with the creation of the optimal divided chip in the turning technology. The material for production of the steering shaft is steel C35RC suitable for forming and turning from which semi-finished products are produced at horizontally forming presses. They are machined at the production robotized line where the problem with the undivided chip arises. For the specified set of cutting conditions the uses the cutting tools which aren’t very suitable for the given types of technological operations. The recommended values of cutting conditions are different from the specified set of cutting conditions. The result will be choice of new-cutting tools for turning technological operations to shape short divided chip.
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Optimalization of operating costs machining of process
Dostálová, Markéta ; Osička, Karel (referee) ; Prokop, Jaroslav (advisor)
This work deals with operating production costs in machining process and further optimalization. In the first chapter, individual costs items which are related to machining process are specified. These cost items are quantified and total production costs are acquired. Optimalization of operation production costs are described for criterion of minimal production costs and criterion of maximal productivity are described in next chapter. Practical part of this work is focused to apply each individual criterion in practical example. There is CD with programs attached to this work. The goal is to find optimal combination of cutting speed, sufficient life time of cutting tool and suitable cutting technology so that chosen criterion can be acceptable.
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Technology cutting external thread
Dlouhý, Michal ; Kalivoda, Milan (referee) ; Prokop, Jaroslav (advisor)
This bachelor thesis is concerned with cutting metods of an external thread. The aim of this bachelor thesis is to described technological conditions and parameters of an external thread. Firsty, there are basic cutting methods described. Secondary, in particular cutting instruments are characterized. In the conclusion the particular cutting conditions are explained.
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