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Use of thermally conductive non-metallic materials for cooling systems in automotive lighting technology
Zachar, Martin ; Makki, Zbyněk (referee) ; Vitkovič, Pavol (referee) ; Kotrbáček, Petr (advisor)
This thesis deals with the use of non-metallic highly thermally conductive materials, more concrete-ly special plastic materials, enriched with highly thermally conductive additives, for the purpose of passive cooling of a given heat source. The thesis compares the effectivity of these heat sinks with the classically used materials, specifically aluminium. The thesis is divided into two main sections, theoretical and practical. The theoretical part deals with a constantly growing need of LED (Light Emitting Diode) chips cooling in automotive head-lamps, where the new materials could be put into effect, analyses possible replacement of classic aluminium heat sinks with different materials with a significantly lower thermal conductivity and introduces problems of such materials. The practical part applies the problematic described in the theoretical one on the actually produced heat sinks, which are compared among themselves, with regard to their method of production, as well as with aluminium counterpart in different conditions. Furthermore, the problematic of de-signing a heat sink made from material which is characteristic for its highly anisotropic thermal con-ductivity is dealt with. The end of the thesis shows the importance of heat dissipation via radiation, which can have a great significance in case of plastic heat sinks and in a specific applications.
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Study of the thermal and light conditions in the automobile headlamp with built-in light source of the new generation
Zachar, Martin ; Černý,, Pavel (referee) ; Černý, Pavel (referee) ; Raudenský, Miroslav (advisor)
This thesis deals with automotive headlamps, focusing on layout of temparature field and its influence on thermal stress of used materials, describes their history, kinds and ongoing research. Thesis shortly describes light and its characteristics, heat and heat transfer and means of temperature measurement. Main part of the tesis is dedicated to measuring front headlamp serving as a fog light, concretely measuring temperature field and illuminance depending of ambient temperature. Thesis contains everything from the first preparations, creation of measuring circuit, programming of measuring to processing acquired data. Thesis also compares cooler used for cooling luxmeter sensor, the comparision is between measured values and created simulation.
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Optimalization of the assembly line of automotive headlamps in the HELLA AUTOTECHNIK NOVA, s.r.o. company
Hoplíček, Ondřej ; Zemčík, Oskar (referee) ; Strejček, Jan (advisor)
The diploma thesis is focused on optimizing of the assembly line of automotive headlamps BMW F30 LCI LED in the HELLA AUTOTECHNIK NOVA, s.r.o. Mohelnice company. The main intention of this thesis is in her first part the analysis of current status of arrangement assembly line, material flow and assembly procedures. In the second part of my thesis are proposed possible options for optimization. And in the last part of thesis is then selected optimal solution that streamlines the entire assembly process, possibly reducing the number of workers on the line and all based on technical and economic evaluation.
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Methods of Space and Spectral Characterization of Light Sources used in Car Industries
Guzej, Michal ; Černý,, Pavel (referee) ; Samek, František (referee) ; Horský, Jaroslav (advisor)
Automotive headlamps work in very variable operating conditions during which the producer have to guarantee their primary function of seeing and being seen. During the development stage of the new headlamps the manufacturers want to eliminate defects which could led to malfunction in operation. The numerical simulations along with the test procedures are appropriate tools for detection of problematic areas. The most appropriate approach is designing of experiment with a view to the subsequent simple implementation of the measured data into numerical simulations software and carefully choosing a measuring method of the monitored physical quantities. The thesis deals with phenomenon of condensation in headlamps, which has a negative effect on the light distribution and their life expectancy. Due to this experimental defog methodology was developed based on evaporation of a specified amount of water into the headlamp and then condensation on the inside surface of the headlamp lens. Pictures are taken during the measurements and the fogged and defogged areas are automatically detected. The results from experiments are used to adjust and verify a numerical model. The next part is devoted to the thermal load of the headlamp components which are mostly heated by waste heat from light sources. This phenomena depends mainly on the type of source, emissivity and thermal conductivity. A methodology of temperature measurement, thermal conductivity measurement, non-stationary method for emissivity determination and spectral characterization of thermal source based on their thermal fluxes to the surroundings has been developed.
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Use of thermally conductive non-metallic materials for cooling systems in automotive lighting technology
Zachar, Martin ; Makki, Zbyněk (referee) ; Vitkovič, Pavol (referee) ; Kotrbáček, Petr (advisor)
This thesis deals with the use of non-metallic highly thermally conductive materials, more concrete-ly special plastic materials, enriched with highly thermally conductive additives, for the purpose of passive cooling of a given heat source. The thesis compares the effectivity of these heat sinks with the classically used materials, specifically aluminium. The thesis is divided into two main sections, theoretical and practical. The theoretical part deals with a constantly growing need of LED (Light Emitting Diode) chips cooling in automotive head-lamps, where the new materials could be put into effect, analyses possible replacement of classic aluminium heat sinks with different materials with a significantly lower thermal conductivity and introduces problems of such materials. The practical part applies the problematic described in the theoretical one on the actually produced heat sinks, which are compared among themselves, with regard to their method of production, as well as with aluminium counterpart in different conditions. Furthermore, the problematic of de-signing a heat sink made from material which is characteristic for its highly anisotropic thermal con-ductivity is dealt with. The end of the thesis shows the importance of heat dissipation via radiation, which can have a great significance in case of plastic heat sinks and in a specific applications.
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|
|
Methods of Space and Spectral Characterization of Light Sources used in Car Industries
Guzej, Michal ; Černý,, Pavel (referee) ; Samek, František (referee) ; Horský, Jaroslav (advisor)
Automotive headlamps work in very variable operating conditions during which the producer have to guarantee their primary function of seeing and being seen. During the development stage of the new headlamps the manufacturers want to eliminate defects which could led to malfunction in operation. The numerical simulations along with the test procedures are appropriate tools for detection of problematic areas. The most appropriate approach is designing of experiment with a view to the subsequent simple implementation of the measured data into numerical simulations software and carefully choosing a measuring method of the monitored physical quantities. The thesis deals with phenomenon of condensation in headlamps, which has a negative effect on the light distribution and their life expectancy. Due to this experimental defog methodology was developed based on evaporation of a specified amount of water into the headlamp and then condensation on the inside surface of the headlamp lens. Pictures are taken during the measurements and the fogged and defogged areas are automatically detected. The results from experiments are used to adjust and verify a numerical model. The next part is devoted to the thermal load of the headlamp components which are mostly heated by waste heat from light sources. This phenomena depends mainly on the type of source, emissivity and thermal conductivity. A methodology of temperature measurement, thermal conductivity measurement, non-stationary method for emissivity determination and spectral characterization of thermal source based on their thermal fluxes to the surroundings has been developed.
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Study of the thermal and light conditions in the automobile headlamp with built-in light source of the new generation
Zachar, Martin ; Černý,, Pavel (referee) ; Černý, Pavel (referee) ; Raudenský, Miroslav (advisor)
This thesis deals with automotive headlamps, focusing on layout of temparature field and its influence on thermal stress of used materials, describes their history, kinds and ongoing research. Thesis shortly describes light and its characteristics, heat and heat transfer and means of temperature measurement. Main part of the tesis is dedicated to measuring front headlamp serving as a fog light, concretely measuring temperature field and illuminance depending of ambient temperature. Thesis contains everything from the first preparations, creation of measuring circuit, programming of measuring to processing acquired data. Thesis also compares cooler used for cooling luxmeter sensor, the comparision is between measured values and created simulation.
|
|
|
Optimalization of the assembly line of automotive headlamps in the HELLA AUTOTECHNIK NOVA, s.r.o. company
Hoplíček, Ondřej ; Zemčík, Oskar (referee) ; Strejček, Jan (advisor)
The diploma thesis is focused on optimizing of the assembly line of automotive headlamps BMW F30 LCI LED in the HELLA AUTOTECHNIK NOVA, s.r.o. Mohelnice company. The main intention of this thesis is in her first part the analysis of current status of arrangement assembly line, material flow and assembly procedures. In the second part of my thesis are proposed possible options for optimization. And in the last part of thesis is then selected optimal solution that streamlines the entire assembly process, possibly reducing the number of workers on the line and all based on technical and economic evaluation.
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