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The robotic cell for car headlight assembly simulation
Hampl, Lukáš ; Baštán, Ondřej (referee) ; Kaczmarczyk, Václav (advisor)
This master´s thesis describes the design and realization of the simulation in program Tecnomatix Process Simulate. The thesis deals with the creation of a simulated assembly line of gluing a protective glass to the headlight. For this operation is using four stationary robotic arms. Created simulation behaves like a real robotic assembly line. In simulation is implemented several input sensors, robotic operations and conveyer structure. The control is done with PLC programmed, designed in TIA portal 14. Thesis includes a detailed description of the design whole simulation, together with the Tecnomatix Process Simulate environment. This software offer a many external commissioning and three bigger were tested, two kinds of OPC servers and PLCSIM Advanced. The conclusion of the diploma thesis describes the way of simulation control with visualization of whole process cell.
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Implementation of Smart Factory
Marek, Pavel ; Krajsa, Ondřej (referee) ; Škorpil, Vladislav (advisor)
This diploma thesis is focused on the study of concept of Internet of Things, concept of Industry 4.0 and on current conditions in smart factories. Based on these studies there was designed and implemented hardware and software adjustment for industrial machines and connection of these industrial machines to communication network. There was designed and programmed the application in the C# language. This application provides a data collection from industrial machines, provides various services for machines and humans and this application is processing and viewing necessary data. For these purposes the application is using a database system based on the SQLite. These tasks of designing and implementation are summarized to system, which is determined for smart factory implementation. This implementation is created according to Industry 4.0 concept.
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SCADA/HMI system for stations on leak test
Rak, Jan ; Pásek, Jan (referee) ; Štohl, Radek (advisor)
The goal of this thesis is to develop SCADA/HMI system for stations on leak test. The software will be able to communicate with the station via the OCP server, by which the control station and store measured data. For this purpose, it was used more fiber processing, as for the actual communication, as well as to run the program and work with databases to store the results. The resulting program will be placed on the personal computer, which is part of the station to check for leaks.
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Sorting line model implemented by Tecnomatix Process Simulate
Prokop, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
This master‘s thesis is about how to create a virtual model of a sorting line by using Tecnomatix Process Simulate program. In this master‘s thesis is describe non-robotics operation as a controlling conveyor, material flow, working with sensors and simulaton of manufactory process. In the second part of my master’s thesis I realise virtual commissioning for this model of sorting line. I made program for real PLC and conected with model of sorting line via OPC server. I made SCADA aplication for users too. This model will be used in lessons and students will program PLC for controlling. In master’s thesis I explain, how to work in simulation environment Tecnomatix Process Simulate too.
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Control of glasshouse
Czudek, Aleš ; Kaczmarczyk, Václav (referee) ; Štohl, Radek (advisor)
This report deals with a solution of the student project called Greenhouse controlling. The aim was to equip a real glasshouse with application technology using electronic control system Siemens and bus technology AS-Interface. You can find here a description of the function of the glasshouse, used hardware, technological scheme and identification of controlled system.
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Communication Server Design and Implementation
Sedláček, Robert ; Kenyeres, Martin (referee) ; Škorpil, Vladislav (advisor)
In the first part of this work, there is analysis of the industrial proprietary protocol S7 by Siemens. The analysis is performed by Wireshark between the programmable controller S7-1200 and Simatic NET OPC server. This protocol is based on other protocols whose proposals and solutions are completely or at least partially described in this work. On the basis of this information is created a communication library in C ++, which allows the transmission of variables. This library is subsequently used in the implementation of the communication server through which one can easily access variables in the programmable machine with a text protocol.
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Testing lab visualization for air conditioning units
Hamplová, Veronika ; Marada, Tomáš (referee) ; Zuth, Daniel (advisor)
This diploma thesis deals with the creation of visualization for testing lab for air conditioning unit. This unit was made by Strojírenský zkušební ústav. The visualization was programmed in the visualization and simulation program called ControlWeb. This application allows controlling, monitoring, storing and retrieving all necessary variables. Next part of diploma thesis discusses techniques of measurement, automation devices and visualization software.
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The complex control system of production of bottle filling line machine
Karola, Ladislav ; Milan, Sobotka (referee) ; Pásek, Jan (advisor)
The Master’s Thesis is focused to introduction MES systems and factory information systems. Describes main advantages of applying MES systems and describes concept of Six Big Losses, which characterise main losses in production. For quantification of losses are used indicators like OEE. Next part is simulation data of Filler Machine and producing via OPC Server. Main application made in software SIMATIC IT by Siemens is collecting, processing and archiving data to PPA database due to rules and setups. Presentation of data is powered by Data Report which provides overview of efficiency and main losses in production.
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Transfer and utilization of process data (PLC) in production control system
Kupčík, Michal ; Michal, Novotný (referee) ; Pásek, Jan (advisor)
This work explains to reader the difficulty of production scheduling and why is much advantageous using proper system for this work. Next he reads about complexity of production management and about necessity of linkage between all levels of company’s IT systems. We are going to use three different approaches for getting Siemens controller’s data out and for two of them we are going to describe general procedure, how we gets a data files, which are openable in classic table processor like MS Excel and which contain user’s choosen variables including their actual values. Finally reader will be familiarized with SimRead program, which serves for reading variable’s values in combination with Simatic standart communication blocks.
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Visualisation of alarms via OPC AE in the control system SIMOTION
Hrnčíř, Tomáš ; Hajátko, Pavel (referee) ; Zezulka, František (advisor)
In the Diploma Work is described the Simotion commanding system which has been produced by Siemens. Conception of the system and its features are explained. Further, the work deals with the data and alarm transfer among separate systems, an item which has been dealt with by the help of OPC (OLE for Process Control). Its update and specification have been covered with OPC Foundation organization. The alarm report visualization out of the Simotion system to WinnCC environment (which is not a client of OPC Alarms & Events server) is introduced here .
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