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Malonate and succinate as potential corrosion inhibitors of AZ31 magnesium alloy in 0.9% NaCl
Tkáčová, Karolína ; Buchtík, Martin (referee) ; Doskočil, Leoš (advisor)
The aim of this work was to evaluate the inhibitory effects of malonic acid, succinic acid and their mixture in a 0,15M NaCl solution at pH 7 on AZ31 magnesium alloy. The theoretical part focuses on magnesium, its alloys and alloying elements. It also discusses magnesium corrosion in aqueous environments and the influence of microstructure on corrosion. The final section is dedicated to corrosion inhibitors and small aliphatic acids. The practical part of this work involves potentiodynamic measurements, immersion tests, and subsequent analysis of alloy surfaces. The following concentrations of acids were chosen for studying inhibitory properties: 0.025M, 0.05M, 0.075M, and 0.1M, as well as various mixtures of both acids. Suppression of corrosion was observed in immersion tests for both acids individually and in their mixture. The best inhibitory results in both potentiodynamic polarization (PDP) analysis and immersion tests were achieved with a mixture of 0.025M malonic acid solution and 0.075M succinic acid solution.
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Ni-P based coatings preparation on wrought magnesium alloys
Buchtík, Martin ; Fintová, Stanislava (referee) ; Wasserbauer, Jaromír (advisor)
The aim of this diploma thesis was summary of all steps and knowledge necessary to deposition of quality Ni-P coatings deposited on wrought magnesium alloys AZ31 and AZ61. There is the treatise about wrought magnesium alloys AZ31 and AZ61. Thesis includes its phase composition in the theoretical part. There are given its possible processing methods too. Next, there is desribed the mechanism of deposition of Ni-P coatings, components required to electroless deposition and factors affecting the quality and properties of these coatings. The theoretical part is ended by serie of reviews. Authors of these reviews deal with pretreatment of substrates, preparation, characterization and measuring of mechanical, structure and corrosion properties of deposited coatings. The optimalization of pretreatment, parametres and composition of nickel bath suitable for magnesium alloys is described in experimental part. The microstructure, present interlayer between substrate and Ni-P coating and chemical composition of deposited coatings was observed and measured by optical and electron microscopy. The mechanical characterization of Ni-P coatings was performed by microhardness tester.
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Effect of glucose on the corrosion behaviour of AZ31 magnesium alloy in saline solution
Faltýnková, Denisa ; Hasoňová, Michaela (referee) ; Doskočil, Leoš (advisor)
This bachelor thesis deals with the influence of glucose concentration on corrosion behaviour of magnesium alloy AZ31 in saline solution. The theoretical part briefly summarises the use of magnesium and its alloys in biomedical applications and offers insight into the current state of knowledge of the effect of glucose on corrosion of these materials. In the experimental part, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) were used to evaluate the electrochemical behaviour of AZ31 alloy in saline solution with varying concentrations of glucose. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used to characterise post-corrosion surface of the alloy. The corrosion environment was analysed by measurement of conductivity, pH, inductively coupled plasma atomic emission spectroscopy (ICP-OES) and liquid chromatography with conductivity detector. Results showed that glucose, depending on concentration, impairs corrosion resistance of AZ31 alloy in 0.9% NaCl. Three organic acids were identified in the corrosion environment, of which gluconic acid is the most abundant.
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Fluoride coatings on magnesium prepared in melts
Drábiková, Juliána ; Richtera, Lukáš (referee) ; Zmrzlý, Martin (advisor)
This work deals with the corrosion protection of magnesium alloy AZ31, AZ61, AZ91 using fluoride conversion coating prepared from Na[BF4] melt. The theoretical part describes the properties of magnesium alloys, the recent results of fluoride conversion coatings preparation and analysis of the available literature about the properties of salt Na[BF4] and its decomposition products. The experimental part was devided into two main sections. The first deals with the corrosion resistance of the treated magnesium alloys (AZ31, AZ61, AZ91 and AZ91 annealed) in the Na[BF4] melt. Corrosion resistance was tested using potentiodynamic tests and tests in the corrosion chamber. In the second part, the mechanism has been studied for preparing fluoride conversion coating, where it was shown that in air-free atmosphere the oxidizing agent in the process is boron, which is reduced from BIII to B0, and thereby enables the fluoride conversion coating.
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Preparation and Characterization of Advanced Thermally-sprayed Coatings on Magnesium Alloys
Buchtík, Martin ; Hadzima, Branislav (referee) ; Fintová, Stanislava (referee) ; Ptáček, Petr (advisor)
The proposed dissertation thesis deals with the characterization of HVOF and APS-thermally sprayed coatings prepared on the AZ31 and AZ91 magnesium substrates. The theoretical part of the thesis describes in-detail Mg substrates used in the experimental part of the thesis. There are also characterized materials and coatings based on NiCrAlY and FeCrNiMoSiC metals, WC-CoCr cermets, and YSZ ceramic materials. At the end of the theoretical part, the literary research summarizing the characterization and analysis performed on thermally sprayed coatings on Mg alloys. Based on the theoretical knowledge, the characterization of Mg substrates and deposited coatings was performed in terms of the surface morphology, microstructure, and the chemical composition using the light microscopy (LM) and scanning electron microscopy with energy-dispersive spectroscopy (SEM+EDS). The phase composition of the coatings was analyzed using the X-ray diffraction (XRD). The diffractions corresponding to the sprayed coatings were compared with the feedstock powders, i.e. materials used for the spraying of the coatings. The characterization of the prepared coatings in terms of the mechanical and tribological properties was performed. The hardness and microhardness of the coatings as well as the coefficient of friction, and the wear rate were measured. The last chapter of the experimental part deals with the evaluation of the electrochemical corrosion properties by the potentiodynamic measurements in a 3.5% NaCl solution. In the case of exposed samples, the evaluation of the surface and coating/substrate interface was performed using LM and SEM with EDS. The mechanism of the corrosion attack and degradation was determined from the acquired knowledge and base on the results of the short-term measurements. Based on the measured results, it can be stated that the deposited coatings were successfully applied on the surface of both Mg alloys. All the coatings increase the surface hardness of the Mg alloys and significantly improve their tribological properties. However, except for FeCrNiMoSiC coatings, the corrosion properties of Mg alloys deteriorate due to the fact that the corrosion environment can pass through the coating to the less noble Mg substrate and the corrosion microcells are created.
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Heat hardening of Ni-P based coatings prepared on wrought magnesium alloys
Kotland, Vojtěch ; Březina, Matěj (referee) ; Wasserbauer, Jaromír (advisor)
This bachelor’s thesis is focused to hardening of nickel-phosphorus coatings on magnesium alloys. In the theoretical part are listed current knowledge about magnesium alloys and electroless deposition of Ni-P coatings for which is also stated mechanism and function of components contained in the bath. Theoretical part is ended by review aimed to the research in areas of chemical coating. Experimental part describes individual steps of pretreatment on magnesium alloy AZ31 and then planting of Ni-P coating on thus prepared alloy. In the next part is stated range of used hardening temperatures and mechanical repercussion to that. Composition and morphology of deposited coating and magnesium alloy were studied using scanning electron microscopy.
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Preparation and Characterization of Fluoride Conversion Coatings on Biodegradable Magnesium Alloys
Drábiková, Juliána ; Hadzima, Branislav (referee) ; Brezinová,, Janette (referee) ; Ptáček, Petr (advisor)
The submitted work is aimed at the unconventional fluoride conversation coating preparation on the AZ31, AZ61, ZE10 and ZE41 magnesium alloys by their immersion in Na[BF4] molten salt. The influence of the preparation parameters (such as temperature and time) on the quality of the fluoride conversion coating is investigated. Methods of light and scanning electron microscopy were used for the evaluation of morphology, chemical composition and thickness of the coating. Short and long-term corrosion tests were executed to analyze the corrosion performance in simulated body fluid solution at 37 ± 2 °C with and without the fluoride conversion coating. The short-term behavior was evaluated by potentiodynamic tests, namely by the linear polarization. Long-term performance was assessed by electrochemical impedance spectroscopy or immersion tests. The coating preparation parameters influence on the character of the formed fluoride conversion coating was defined based on the obtained results. The next part of the thesis deals with the description of the possible mechanism of formation and kinetics of growth of the unconventional fluoride conversion coating on the selected AZ61 magnesium alloy. In this part, further detailed analyses were carried out to investigate the microstructure and chemical composition of the fluoride conversion coating using focused ion beam, transmission electron microscopy and X-ray photoelectron spectroscopy.
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Fatigue Behaviour of AZ31 and AZ61 Magnesium Alloys
Gejdoš, Pavel ; Lukáč, Pavel (referee) ; Kohout, Jan (referee) ; Podrábský, Tomáš (advisor)
This doctoral thesis deals with the fatigue behaviour of AZ31 and AZ61 magnesium alloy casted by advanced methods of casting squeeze casting. Based on the regression functions and measured fatigue data were determined fatigue characteristics of these alloys. The work also extends into the area of fatigue cracks in the AZ31 alloy. Were measured fatigue crack propagation rate on modified cylindrical specimens. The paper also outlines the possibilities for describing the fatigue behaviour of AZ61 alloy in extremely low-cycle fatigue.
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Study of phytic acid-based organic conversion coatings on magnesium alloys
Zbíral, Roman ; Doskočil, Leoš (referee) ; Buchtík, Martin (advisor)
This thesis deals with organic conversion coatings based on phytic acid, on the magnesium alloys. In theoretical part it deals with corrosion properties of magnesium and magnesium alloys, usage of magnesium alloys for biomedicine applications. There are also summarized information’s about usage of phytic acid, it’s reactions with magnesium and magnesium alloys. At the end of theoretical part is search about phytic acid conversion coatings deposited on magnesium alloys. There are studied optimal conditions for application of phytic acid coatings such as pH, concentration, time of deposition, etc. Based on the knowledge from the theoretical part, a layer based on phytic acid was deposited on the surface of Mg alloy AZ31. The coating was evaluated in the experimental part in terms of its morphology and structure, chemical and corrosion behaviour. Scanning electron microscope (SEM) images showed the presence of microcracks in the dried coating. The chemical nature of the phytic acid-based conversion coating was investigated by energy dispersive spectroscopy (EDS) techniques in combination with Fourier transform infrared spectroscopy (FTIR). The electrochemical corrosion behaviour of Mg alloy AZ31 and coated Mg alloy was investigated by potentiodynamic polarization in Hank's solutions. Based on the obtained values of the corrosion potential and the corrosion current density, it can be stated that the applied layer of the conversion coating leads to an improvement of the corrosion properties. From the results of SEM analysis of samples after exposure in a corrosive environment, it was found that during potentiodynamic measurements no significant manifestation of corrosion attack was observed in coated samples, as was the case with Mg alloy AZ31.
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Preparation and evaluation of fluoride conversion coating created on AZ31 wrought magnesium alloy
Matějka, Lukáš ; Wasserbauer, Jaromír (referee) ; Fintová, Stanislava (advisor)
The aim of this work is optimization of preparation parameters of fluoride conversion coating on the wrought magnesium alloy AZ31 in Na[BF4] melt. The monitored factors for determining quality of the prepared coatings are homogeneity of the coating surface on ground and polished samples of magnesium alloy, mechanical properties of the coating (adhesion and hardness) and the coating thickness. The main parameter was the change in these properties at different exposition times of the material to the salt melt. Coating surfaces were documented on an inverted light microscope with the addition of images representative samples using SEM. The coating thickness was documented with inverted light microscope using a polarization filter. The chemical composition was determined on three representative samples using an energy-dispersive X-ray spectrometer. The mechanical properties of the coatings were determined by scratch test on REVETEST Scratch Testing System with detector of acoustic emissions. The resulting scratches were documented on a light microscope. It was proved that polished samples exhibit superior coating in respect with ground samples, wherein the coating did not fill the trench after the finish treatment (grinding). Constant chemical composition has been demonstrated in all the coatings. Polished sample after 2 hours of exposure in the Na [BF 4] melt exhibits best mechanical properties. The obtained data are of practical importance in the use of the alloy AZ31 in various fields of industry, medicine and other research.
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