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Quantification of Hydraulic Descaling Mechanisms
Hrabovský, Jozef ; Horský, Jaroslav (advisor)
The issue of descaling is an important part of the forging and heat treatment of steel and semi products of steel production. Rising of new information and study of this process can increase efficiency and improve the surface quality after descaling. This thesis is focused on the mechanisms of the high pressure hydraulic descaling qualification and study of the chemical compounds of which the scales grown. To achieve all goals of this work and to get a comprehensive view of descaling process, few experimental measurements and numerical analyses were performed. All experimental measurements were focused on obtaining data about fundamental parameters and effects of the hydraulic descaling. The data obtained from measurements were applied to numerical analyses, which aimed to discover a deeper relation and to confirm the experimental results. This thesis can be divided into two main parts. The first part is devoted to parameters of the water jet study. The main studied characteristics of the high pressure hydraulic water jet were heat transfer coefficient and impact pressure at different modes such as standard or pulsating water jet. Experimentally measured data of these parameters were applied in numerical analyses. The numerical analyses were focused on studying the impact of the water jet parameters on the stresses in the oxide scale layers. A further water jet analysis was focused on the influence of the individual parts of the hydraulic system (such as water chamber or stabilizer) on its characteristics. In this part different types of the water chambers in combination with different types of stabilizers on the impact pressure values were investigated. These measurements were supported by fluid flow analysis through the hydraulic system. The second part of this work was focused on getting mechanical properties of the oxide scales from specimens prepared from standard structural steel and specimens from silicon steel. In this thesis, the influence of various parameters and characteristics was studied on these two types of steel. Mechanical properties of oxide scale structures were carried out by the Small Punch Test method. To obtain the fundamental mechanical properties such as Young´s modulus, yield strength and ultimate strength, material parameters based on the measured data were optimized. The whole work was carried out in order to get valuable and comprehensive results about high pressure hydraulic descaling process and influencing factors as well as about oxide scales themselves.
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EFFECT OF FLOW PARAMETERS OF WATER AND AIR ATOMIZED SPRAYS ON COOLING INTENSITY OF HOT SURFACES
Boháček, Jan ; Střasák,, Pavel (referee) ; Rudolf, Pavel (referee) ; Horský, Jaroslav (advisor)
Práce komplexně popisuje vodní a vodovzdušné chlazení pomocí metod CFD (Computational Fluid Dynamics) konkrétně s využitím software ANSYS FLUENT. Skládá se ze dvou hlavních částí, z nichž první se zabývá numerickým popisem jediné vodní kapky a druhá popisem směsí kapek představující paprsek válcové a ploché trysky. Je založena převážně na vícefázových modelech proudění a vlastních uživatelsky definovaných funkcí (User Defined Functions, UDF) představujících stěžejní část práce. Uvedené výpočtové modely jsou ve většině případů verifikovány pomocí experimentálních dat nebo jiných numerických modelů. V první části práce jsou teoreticky postupně rozebrány všechny tři použité vícefázové modely proudění. První z nich, Volume Of Fluid model (VOF), byl použit pro modelování jediné kapky (mikromodel). Zatímco zbývající dva, Euler-Euler model a Euler-Lagrange model, byly aplikovány v modelu celého paprsku trysky (makromodel). Mikromodel popisuje dynamiku volného pádu vodní kapky. Pro malé průměry kapek (~100µm) standardní model povrchového napětí (Continuum Surface Force, CSF) způsoboval tzv. parazitní proudy. Z toho důvodu je v práci rozebrána problematika výpočtu normál, křivostí volných povrchů a povrchového napětí jako zdroje objemových sil v pohybových rovnicích. Makromodel se zabývá studiem dynamiky celého paprsku tj. oblastí od ústí trysky po dopad na horký povrch, bere v úvahu kompletní geometrii, tzn. např. podpůrné válečky, bramu, spodní část krystalizátoru apod. V práci je rozebrána 2D simulace dopadu paprsku válcové trysky pomocí VOF modelu Euler-Lagrange modelu na horký povrch. Pro případ s VOF modelem byl navržen model blánového varu. Euler-Euler model a Euler-Lagrange model byly využity pro simulaci paprsku ploché trysky horizontálně ostřikující horkou bramu přímo pod krystalizátorem nad první řadou válečků. Pro Euler-Euler model byl navržen model sekundárního rozpadu paprsku založený na teorii nejstabilnější vlnové délky (Blob jet model). Jelikož diskrétní Lagrangeovy částice tvořily v určitých místech spíše kontinuální fázi, byl navržen a otestován model pro konverzi těchto částic do VOF.
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EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
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Design and stress analysis of temperature and force sensor in hot rolling process.
Nejedlý, Pavel ; Pohanka, Michal (referee) ; Horský, Jaroslav (advisor)
In the process of hot rolling is roll surface thermo-mechanically stressed. To define lifetime of roll or to increase it by change of thermal mode, temperatures and forces acting on this roll need to be known. For this purpose should be used sensors, that are placed near by surface of roll. Aim of the first part of diploma thesis is to debug 2D computing model (MKP) to achieve the match of temperature graphs with experimentally measured values, which was recorded by temperature sensors in real process of rolling. In the second part the same temperature boundary conditions are applied on 3D model, which is used to solve mechanical strength check of the temperature sensor. The last part of thesis is design and verification of mechanical strength of the designed force sensor. The used boundary conditions were acquired in Laboratory of heat transfer and flow. The computing system ANSYS 11 is used to design a model of geometry and numerical calculation. This diploma thesis will be used as donating solution for the granted project, which started in this year with Laboratory of heat transfer and flow partnership.
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Design of laboratory stand for temperature measurement
Matějů, Jiří ; Horský, Jaroslav (referee) ; Raudenský, Miroslav (advisor)
This Bachelor’s thesis solves design of a laboratory stand for temperature measurements. The stand is able to accelerate a steel sample of maximal weight 20 kg from the height of 7m to the speed of maximum 10 m/s. During a duty cycle of the stand the sample is accelerated on the length of 4 m, the constant speed is kept on the length of 2 m, on the length of 1 m the sample is stopped and then it’s lifted to a position for accelerating. During the constant speed the sample is cooled by water nozzles and there is measured temperature curve in the sample. The acceleration and constant speed is regulated by asynchronous servo motor with servo-driver. The stopping of sample is done by external mechanical braking system. The thesis is focused on selection of design solution, basic dynamic calculation and selection of individual components of stand.
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Economical and legal aspects of sports television broadcasting and the influence of sport on the development of television
Hynek Krämer, Kristián ; Horský, Jan (advisor) ; Svoboda, Otakar (referee)
This work is focusing on the development of the sports TV broadcasting with a special
attention to its economical and legal aspects. The first chapter is dedicated to the history and
picks up important moments, which significantly influenced the whole television broadcasting
industry. The following chapter describes the technology and production issue, as well as the
costs of the sports broadcasting and the fourth chapter the legal point is discussed. The return
of the investments, the types of the revenues from broadcasting the sport programmes
together with questions of different types of integration is a part of the chapter five. Chapter
six contains government regulations and chapter seven tries to forecast the future going of the
whole branch. The work in general is focusing on the phenomenon of the sports television
broadcasting and the sport it self from entertainment point of view.
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