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The Manufacturing of the Brake Disk by Fineblanking Technology
Kantor, Miroslav ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The purpose of the diploma thesis is to design a manufacturing technology of the Brake Disk. The component is made of stainless steel 17 023 (X30Cr13). The blank is 2 mm thick sheet metal. Within the literary study the comparison of the possible technologies of manufacturing has been carried out. With respect to the batch size 200 000 pieces the fineblanking technology has been chosen. For the manufacturing has been chosen HFA 700 press. The major point of diploma thesis is to design a cutting tool and create a drawing documentation. The part of the project is the technical and economical evaluation of the designed manufacturing process.
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The manufacturing of metal shim by fineblanking process
Uttendorfská, Magdalena ; Podaný, Kamil (referee) ; Peterková, Eva (advisor)
This master´s thesis is concerning the problem of manufacturing technology of the metal shim, which is a part of automobile brake mechanism. Shim will be made of the S460MC steel and the expected production series is 800 000 pieces per year. This quantity, demanded quality and accuracy of blank are the main reasons for application of fineblanking technology process with pressure edge. The blank will be making by triple–action press produced by Feintool, marked HFAplus4500LT. This press produces two blanks per one action.
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Manufacturing of chain wheel for BMX bike
Figar, Erik ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
The thesis deals with the design of suitable technology for the production of BMX sprocket made of sheet metal 14 220.3, with a thickness of 4 mm. The production series is 200,000 units per year. Following the analysis of different production options, fine-blanking technology has been chosen as the most suitable precision cutting technology. A technological proposal has been created, which includes the choice of a suitable appropriate blank (sheet metal 4x2000x6000 mm) as well as the design of a shearing tool with the corresponding drawing documentation of its selected parts. On the basis of the calculated values, HFA 4500 plus hydraulic triple action press manufactured by the Feintool company was selected as a production machine. In the last stage, technical and economic assessment of the efficiency of this production was performed.
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Cutting components with higher accuracy to size
Steiner, Jaromír ; Varjan, Matúš (referee) ; Žák, Ladislav (advisor)
The main topic of this thesis is the fineblanking technology with a vee-ring which was chosen as the most suitable solution. The aim is a design and an assessment of technologicity of the selected component, a draft of the structural design of the tool and an economic evalua-tion of the project. The chain wheel has been designed from structural steel 11500; parameters have been evaluated as appropriate. The instrument has been designed as two-station progressive tool for single-row layout of the fineblanked parts with a moving punch; the vee-ring is positioned both to the blanking plate and to the vee-ring plate. The press was chosen on the basis of the calculated shearing force by Feintool Company. At the selected batch 500,000 units, 5.1 CZK per fineblanket part has been calculated.
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Production of universal opener by fineblanking technology
Kučera, Radek ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
The aim of the thesis is to design a manufacturing technology of a part of the universal opener with an innovated design. The component is made of stainless steel 17 240 (X5CrNi18-10). The blank is 2 mm thick sheet metal. Within the literary study the comparison of the possible technologies of manufacturing has been carried out. With respect to the batch size (200 000 pieces) and to the required quality of the component the fineblanking technology has been selected. For the manufacturing of the component a triple action hydraulic press HFA 3200plus has been chosen. This press will be coupled in production line with a feeding line FBA 8/300. The main point of the thesis is to design a cutting tool and to create a drawing documentation. Another part of the project is the technical and economical evaluation of the designed manufacturing process.
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Cutting as a finishing operation
Bednář, Martin ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The project elaborated design of technology production of the cutting by shaving operation. The component is made from sheet iron 11 321. Pursuant to of the literary pursuit a problem of the shaving and calculation was designed two operations of shaving. Recommended production choice was tool with nominal cutting force 173 kN in first operation and 68 kN in second operation.
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Manufacturing of chain wheel for mountain bike
Habr, Stanislav ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
HABR Stanislav: Manufacturing of chain wheel for mountain bike The goal is to design components of chain wheel for mountain bike. It will be made of structural steel. The variant was chosen the most optimal production through precise cutting edge of pushing the system hard punch tool – movable retainer. According to the calculations and dimensions were selected from company press Feintool. The economic evaluation is the annual dose 600000 pcs fixed price of one component of 11,88 CZK.
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Production form-parts by cutting
Hansen, Petra ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
The thesis elaborated in an undergraduate degree in Manufacturing Technology, proposes a technology for cutting form parts. The specified component is made from 3 mm sheet metal. The material component is structural steel EN S235JRG1. Based on the literature study, several possible methods of production parts are described. After evaluation of the required accuracy, surface quality and yearly volume of production (100 000 units / year) the technology of fine blanking has been chosen. For the production of components will be used: Triple hydraulic press, HFA 3200plus, made by Feintool. Cutting tool has been designed with moving punch, and the tool contains standardized parts. The economic comparison has been made between the methods of precision cutting, trimming and unconventional classic laser technology.
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Manufacturing of chain wheel for motorcycle
Šarocký, Robert ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
The aim of this thesis was to propose a suitable technology for the construction process of a chain wheel, which is one of the parts of the drivetrain of a motorcycle. The production series was 200 000 pieces per year. An analysis of several different construction processes was carried out and the process chosen as the most suitable was exact cutting with compression edge. The material of the product was a metal plate (8 x 1000 x 2000) mm 14 220.3, with the width 8 mm.Furthermore, a proposal of a cutting tool was conducted with drawn documentation. Based on the calculation of the required powers the manufacturing machine was chosen, more particularly the three way hydraulic press Feintool HFA 8800 plus. In the final phase, an assessment focused on the effectiveness of the production process was carried out with focus on both the technical and the economic standpoint.
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