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Research of a Cutting Tool with a Diamond Active Part
Trčka, Tomáš ; Mrkvica, Ivan (referee) ; Chladil, Josef (referee) ; Polzer, Aleš (advisor)
The submitted dissertation is focused on research in the field of milling tools with a diamond active part when machining one of the difficult-to-machine materials (Ti-6Al-4V). The first chapters are dealing with a theoretical analysis of a given workpiece material and polycrystalline diamond (PCD) as a super-cutting material. One of the theoretical chapters is also focused on tool sharpening technologies, for which the hardness of a diamond is no longer a crucial factor. The main part of the dissertation is the design, construction and production of tools taking into account the technological design, along with the application of modern trends and technologies enabling innovation and progressive design – from the perspective of macro/micro tool geometry and insert sharpening technology. The research was focused on the application of own inserts on the insert rake face and specific sharpening technologies EDMG, WEDM and LASER. One modification of the face of the PCD insert with a laser was subsequently applied to prototype circle segment end mill. Detailed analysis of manufactured tools and workpiece material was performed by electron, optical and digital microscopy. The measured parameters in the subsequent analysis of the machining process were force loading, tool wear, temperature measurement using a thermal imaging camera and analysis of the machined surface in the form of microhardness and roughness measurements.
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Electroerosion wire cutting of technical ceramics
Habovštiaková, Mária ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
The presented diploma thesis deals with the issue of wire electrical discharge machining of SiSiC ceramics. The first part explains the principles of electrical discharge machining, describes the WEDM technology and presents the properties of the advanced ceramics. The second part consists of a detailed analysis of the cutting process of eighteen samples obtained with systematically changing process parameters. Based on the obtained results from EDX analysis, SEM electron microscopy and topography there was performed an analysis of the influence of process parameters on the cutting speed, surface roughness, kerf width and number of wire breaks with usage of the selected brass cutting wire. From the evaluated results it was possible to select a combination of parameters that ensured a stable machining process.
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Electroerosion machining of materials used in the aerospace industry
Zubáková, Alexandra ; Mouralová, Kateřina (referee) ; Kalivoda, Milan (advisor)
This diploma thesis deals with the issue of electroerosion machining of materials used in the aerospace industry. The introductory part presents the layout of aerospace materials and the methods by which they can be machined. The next chapter describes the basic principles of EDM. The experimental part is focused on electroerosive cutting of NIMONIC 263 alloy. The greatest emphasis was placed on determining the influence of the cutting wire material on the rate of contamination of the surface layer of the workpiece. The quality of the machined surface was assessed depending on the used wire and the selected machining parameters.
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Analysis of defects of copper alloy after wire electrical discharge machining
Vontor, Jakub ; Osička, Karel (referee) ; Mouralová, Kateřina (advisor)
Electrical discharge wire machining, which represents non-conventional machining technology is up on very high technological level. However, due to this type of machining many of defects are set on the material and the quality of machined surface is changed according to set parameters of machine. Complex study was created with the aim of optimization these parameters according to final quality of surface and right wire speed. This study include experiment with 33 samples, every of these samples was machined with different parameters, results of these machining were analyzed.
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Multidimensional regression models
Hrubešová, Gabriela ; Bednář, Josef (referee) ; Žák, Libor (advisor)
The subject of this diploma thesis is the use of knowledge of multidimensional regression models in practice. The first part describes the theoretical basis for regression analysis. Then further we focus on modeling theory and nonlinear multidimensional models. The next part describes a real problem. This is the width of kerf of titanium alloy using wire electrical discharge machining (WEDM). We apply most of the theoretical knowledge to this problem, and we use regression analysis using Minitab software. We will analyze the data from different perspectives and create several multidimensional regression models. In the last part we summarize the results obtained by the regression analysis.
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Analysis of the force loading of the end mills with PCD considering their sharpening
Trčka, Tomáš ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
Measurement of the force loading is a significant type of measurement in mechanical engineering applied to analyse important aspects in the machining process. In addition to the determination of specific material constants, it is possible to analyse, for example, various machining strategies, geometries of tools or the degree of wear of the cutting edges of cutting tools. This master’s thesis deals especially with the last two mentioned aspects which are subjects of an experiment on end mills with PCD inserts sharpened by a different technology. In the introductory part the cutting forces are theoretically analysed along with their measurement possibilities and the technology of the production of the mills including their sharpening – WEDM and EDM-G. One chapter is concerned with the milling of plastic materials, as PVC was the material used for the workpiece during the experiment. The first experimental part is devoted to the analysis of sharpened tools followed by the measurement of forces using the piezoelectric dynamometer and the subsequent analysis of the influence of the different tool geometry. The last conducted experiment monitors how the overall cutting forces of individual end mills sharpened by different technology changed over specific milling time slots.
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Technology of wire electrical discharge machining
Galko, Adam ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
This thesis talk about practical application of wire electrical discharge machining (WEDM), which belongs to electro-erosion machining methods. This thesis is focused on the production of cutting dies produced by company FOR MIX s.r.o. Trenčín. We can consider the cutting die as a typical product of company´s product program. In the practical part of this diploma thesis, there is detail of technological aspects and operating costs for wire electrical discharge machining technology in specific condition of company FOR MIX s.r.o.
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MODERN TECHNOLOGIES IN WIRE ELECTRICAL DISCHARGE MACHINING THE METAL ALLOYS
Mouralová, Kateřina ; Karpíšek, Zdeněk (referee) ; Pokorný, Peter (referee) ; Píška, Miroslav (advisor)
The dissertation is focused on streamlining production on wire electric discharge machine during cutting metal alloys, specifically low-alloy steel quality by CSN 41 4220. The first part contains a study of the current and modern technologies EDM wire cutting. The second part is focused on identifying key parameters to influence the WEDM process, a detailed analysis of the machined surfaces of samples and wire electrodes used for cutting. The result of this work was to explore the possibility, whether by performing planned experiment and subsequent evaluation in the future to determine exactly setting the key parameters influencing the process of WEDM.
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Technology of wire electrodischarge
Tichý, Štěpán ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
This master’s thesis deals with technology of wire electrical discharge machining in theoretical and practical level. Theoretical part of the thesis explains in detail the principle of electrical discharge machining, describes functional parts and settings of a current wire EDM machines and also the possibility of using method for production of specific parts. Practical part of the thesis solves manufacturing of gearing on pinion manufactured by wire cutter EXCETEK V650 and statistically evaluates precision parameters on surfaces of the carriers taken by specific technological conditions with the same machine.
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Camera system with wire EDM
Gvizd, Michal ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
The thesis discusses an unconventional technology of wire-cut electro discharge machining. In the beginning there is a description of the basic principle, the fundamentals of electro discharge machining and its technological application. Further chapters characterise the wire-cut electro discharge machining, the wire electrodes used, the main parts of the machine, the cutting conditions and the advantages of this technology. The practical part is focused on the possibilities of the camera system during the production on a wire cutting machine and the comparison of nowaday´s machines in the manufacture of precise cutting tools in the middle-sized tool-room.
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