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Technology of high pressure die-castings and influences having effect on their quality
Štipl, Pavel ; Prášil, Tomáš (referee) ; Roučka, Jaromír (advisor)
This diploma thesis deals with the technology of high pressure die casting and especially influences having effect on their final quality. The aim of this thesis is to design the measures to convert casting of the cylinder for chainsaw into the serial production. The thesis contains a description of the production of castings by technology of high pressure die casting, theoretical analysis of the factors with effects on their final quality and practical description of the conversion casting of cylinder for chainsaw into the serial production. The problem of converting to serial production has been solved by several samplings and final test series. Part of each sampling is analysis of defects and design of measures leading to elimination or at least minimization of such defects. On the basis of the production process has been successfully optimized and casting of the cylinder for chainsaw was successfully converted into the serial production. The results of this work also allowed for a smooth conversion into the serial production of another type of cylinder, manufactured by company MOTOR JIKOV.
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Use of controlled gassing of Al-Si alloys during die casting
Jankes, Erik ; Kaňa, Václav (referee) ; Roučka, Jaromír (advisor)
This master thesis will cover the possibility of using directed gassing of Al-Si alloys in a high pressure die casting foundry. As a control gas, rotary degasser with gaseous 20 % H2 in N2 as a medium was used. Castings were casted via high pressure die casting machine. The aim of this research is to compare internal defect such as porosity or shrinkage of a casts made from degassed and control gassed melt.
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Using simulation to predict defects in and evaluate properties of die-cast Al-alloy castings
Morávková, Jitka ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The purpose of this diploma thesis is comparing the quantity of porosity in die-cast aluminium casting with using simulation. The cast engine blocks were made by high pressure die-casting and a local squeeze casting (LSC) technology. There was also examined the relationship between porosity and mechanical properties of castings. There were evaluated and compared the results of my own measurements with data from previous students theses at the Faculty of Mechanical Engineering BUT. All data were tested by statistical tests. The comparison of simulation results and experimentally measured values was found a good programme-ability to simulate and estimate porosity.
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Evaluation of mechanical and structural properties of new block
Lefner, Jiří ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The purpose of this dilploma thesis is to evaluate mechanical and structural properties of two types casts of Al-alloy (components of the engine block) which were made by different technologies. Die casting with local squeeze casting and without local squeeze casting. First of them is used in lot manufacture of the current engine block. The aim of the foundry is to change the technology and start to produce new block by the die casting without local squeeze casting. The samples were taken from the both parts (lower and upper part) of the current and the new engine block which are made in foundry of Skoda Auto a.c. in Mladá Boleslav. Sets of mechanical and structural properties were selected, evaluated and tested by statistical programs. It was used fifty casts of the engine blocks for the experiment.
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Numerical simulation of mold filling and casting solidification
Kolda, Vlastimil ; Herman,, Aleš (referee) ; Krutiš, Vladimír (advisor)
The object of this diploma thesis is to analyze, persuant to numerical simulation of current technology of production aluminous casting roller-reck V9X, causes of the rise of cold lap and laminations defects. Consequently, to work up a project of variant solution of the shape of casting so, as to come to elimination mentioned defects. This variant solving will be tested with numerical simulation as well. Fruitfulness of these designed changes will be verified by testing molten of the casting. In terms of solve the problem the simulation of cycling of the mold and subsequently the filling of the casting will be effected. During the analyse of filling of the die the first phase of filling will be effected too.It means the movement of the piston throught the chambre. Simulation of solidification of the casting wont be effected because of the type of the defect.
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Mg-alloy die-castings - trends in industrial
Svoboda, Rostislav ; Juřička, Ivo (referee) ; Čech, Jaroslav (advisor)
The aim of this thesis is to determine influence of porosity and shape-factor over mechanical properties, performed on cast samples from Aalen foundry (Germany), that were high pressure die casted from AZ91 D Alloy. Evaluation of these quantities was done using computer software Olympus Five. Measured values were subjected to statistical analysis in order to eliminate gross errors and determine linear dependence between mechanical properties and porosity eventually voids shape factor.
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Optimization of die casting technology of a thin-walled casting
Míšek, Jakub ; Přecechtěl, Petr (referee) ; Cupák, Petr (advisor)
The aim of this work is to suggest changes of technological process, which will reduce amount of casting defects in cast made by high pressure method. The cast is casting by Alfred Engelmann CZ, spol. s.r.o. from aluminum alloy EN AB - AlSi12 (Fe). Current technology was analyzed and also was made detailed description of the high-pressure casting technology, including a description of materials and machines. To determine the causes of defects and their effects were done casting experimental test series. The results of this experiment showed that the set of casting parameter has a significant influence on the quality of the casting. It was also shown that the preparation of the melt affects the porosity of the casting. At the end was suggested changes of technological process.
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Surface Modification of Zinc Alloys
Kinc, Marek ; Foral, Karel (referee) ; Molliková, Eva (advisor)
The object of this bachelor’s thesis is to create a research in field of zinc alloys. In the first part, there are outlined production of pure zinc with a different methods and briefly described the treatment of waste. The next are described the zinc alloys and their properties and outline the ways of die casting. The end of this thesis is focused on methods of finishing the surfaces.
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Study of the main factors affecting quality in technological processes
Talanda, Ivan ; Nová, Iva (referee) ; Čech, Jaroslav (advisor)
The aim of this bachelor’s thesis is to theoretically describe porosity problems of casts of aluminium alloys that are made via die casting technology. The thesis is focused on influence of porosity on mechanical properties of casts. Theoretical dependencies were verified in experiment, which is based on new measured data and data witch were taken from diploma theses and science articles written by other students of the University of Technology in Brno. The samples used in experiment come from engine blocks, which were made by technology of die casting or die casting with local squeeze casting.
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