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Verification of the properties crimp joint
Horák, Ondřej ; Hruška, Ondřej (referee) ; Lidmila, Zdeněk (advisor)
The bachelor thesis deals with the description of mechanically unbreakable conections, called crimp connection. The most often used materials are copper, brass and bronze. The crimp connections are divided into joints with an open tube, closed tube and crimp isolation. The joint is formed by bending of the parties of the crimp, where a consequent plastic deformation results in a mechanically non-detachable joint. The post production control of the crimp consists of visual inspection, measure of the crimp height, supplementary tearing test and cutting the crimp. No visual defect in testing two types of crimp connections was detected. The measured crimp height corresponds to the values specified by the manufacturer. During the tear test, the desired values were not achieved by incorrectly attaching the wire to the clamping mechanism and no manufacturing defects were detected at the final check of the cut.
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Production of the screw
Starý, Petr ; Podaný, Kamil (referee) ; Císařová, Michaela (advisor)
The bachelor´s degree project deals with the production of rotating component using cold forming technology. There are described basic principles of technology, used material, tools and machines and the area of usage. Production of the screw is based on the literary studies and technical calculations. The suggested manufacturing variant consists of five steps and containing cutting, extrusion and upsetting. As raw material was chosen a wire with diameter of 12,5 mm and length of 38,6 mm made of steel 12040. For chosen variant was made technological and strength calculations for the individual operations.
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Konstrukce lisovacích nástrojů pro stříhání výlisků z plechu
Čechal, Zbyněk
The thesis is focused on the construction of the metal sheet cutting tools. The first part is about characterization of metal forming processes which are divided into several categories according to various criteria. Cold metal forming and classification of the forming operations of flat and bulk metal forming are described in this part. A substantial part of this chapter deals with the calculations of the forming forces. Another part summarizes the description and properties of the materials suitable for flat and bulk forming. The third part is focused on the classification and characterization of different materials used for the production of forming tools and thermal processing of mentioned materials. Blanking tools are mainly discussed in the last section. This chapter includes description of the tools as well as an overview of the basic components for tools constructing. The major part of the last section deals with the function and construction of the progressive blanking tools.
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Bulk forming technology of connecting pin
Trnka, Filip ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
The project elaborated in frame of engineering studies branch M-STG proposes a technology of connecting pin – structural steel 11 320 5R. The technological calculations were performed and the production procedure was devised on the basic on the literary study of cold bulk forming with concentration on the extrusion and upsetting. Forming machine was design HATEBUR BKA-3 with a nominal power 1800 kN. The component is made in four forming operations. Extruder will be made from tool steel 19 830, extrusion die from tool steel 19 830 and clamp ring from tool steel 19 740.
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Simulation of rolling operation using explicit FEM
Bezrouková, Martina ; Zemčík, Oskar (referee) ; Zouhar, Jan (advisor)
The purpose of this work is to introduce explicit finite element method (FEM) and to familiarize with commercial software tools witch are capable to perform simulations. The technological conditions and the scope of application of roller burnishing are described in subsequent part. The simulation model of roller burnishing was created. Software ANSYS LS-DYNA was used to make computations. The results of simulation and technical and economical benefits of roller burnishing are presented in the conclusion.
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Production single parts "Bracket" from sheet metal
Buchta, Petr ; Lidmila, Zdeněk (referee) ; Žák, Ladislav (advisor)
The project which was developed in the framework of a bachelor's degree submits a proposal of production of steel material 11373, shearing and subsequent bending. The main topic of this thesis was to create tools that would allow a simple and inexpensive production of components. Tools have been designed and manufactured on the basis of literary studies issues, associated with shearing and bending. The function parts of the instruments are made of tools steel class 19.
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Manufacturing possibilities in cold forming procesess
Trnka, Filip ; Podaný, Kamil (referee) ; Šlais, Miroslav (advisor)
This project is elaborated in the bachelor's degree field of engineering technology. The main objective of this work is the chosen technology for cold forming their valuation and illustrative examples of products manufactured as follows. There are presented examples of unconventional types of technologies and concludes with a brief overview of companies dealing with cold-forming, with examples of their products and their uses.
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Forming technology production of window hanger.
Štejnar, Radek ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
An objective of the bachelor’s thesis is the solution of forming technology production of window hanger by means of backward extrusion and elaboration of study concerning cold bulk forming. Required component is made of material ČSN 41 1320 5R and rounded chock with dimension of 14,6h9 - 25,3 mm is selected as semifinished product for production. Generally 2 alternatives of technology process were assessed whereas technological and strength calculations are executed utilizing computing support of TVÁŘENÍ and OPTIM97 software. Component is produced within 4 operations including cutting of wire. Multi-stage cold forming press TPZK 25 made by ŠMERAL a.s. Brno producer was chosen for designed technology. Production tools are made of high speed tool steel 19830.
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