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On the analysis of thin-wall parts sawing
Spáčil, Radek ; Dvořáková, Jana (referee) ; Píška, Miroslav (advisor)
Master‘s thesis deals with sawing of the thin-walled parts with high speed steel slitting saw. At first the most used conventional and unconventional possibilities of materiál cutting are described by a form of search. The next chapter describes forces arising from splitting saw machining, including their dependence on a specific cutting force, a chip cross section and a engagement angle. The second part of the thesis deals with the technological improvement of the cutting process, where three possible solutions are considered – geometry of the cutting tool, PVD coating deposition of the cutting tool and process fluid change. In the experimental part non coated slitting saw with burrs, non coated deburred slitting saw and coated slitting saws are compared. Used coatings were Ti(C,N), Cr-Al-Si-N, Al-Cr-B-N, and TripleCoating Cr, which is consisting of three layers TiN + (Al,Ti)N + Cr-Al-Si-N. The experiment has shown that the cutting forces inceases as the edge radius and wear level of the cutting tool increases. Coated cuttung tools has shown lower differences between the first and the last cut. Slitting saws have been also used in real cutting process to verify experimental results.
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Solution milling with CNC machine.
Chlup, Martin ; Madaj, Martin (referee) ; Kalivoda, Milan (advisor)
Bachelor´s thesis includes the solution of production technology of the motor´s stator. It also solves the problem of substitutive production when the serious production is stopped. Technology of series production was used by company Hanakov, inc. It also refers to functional possibilities of tools and machines at shaping the motor´s stator.
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On the cutting performance of selected HSS drills
Med, Slavomír ; Dvořáková, Jana (referee) ; Píška, Miroslav (advisor)
The bachelor thesis aims on a twist drill. In the theorical part characterizes the parts of drill bit and presents its fabrication from fabrication of cutting material to coating. This part finishes by description of contemporary methods of measuring of cutting performance. The main goal of this thesis is to propose and realize measuring of cutting performance of which results we can compare selected HSS drill bits and recommend them to practice. The tests are described in the practical part which contains the evaluation of results too.
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Analysis of cutting tests on the performance of axial tools
Fasora, Jan ; Nečesánek, Emil (referee) ; Sedlák, Josef (advisor)
This master thesis deals with a cutting test on performance of an innovative high-speed steel twist drill. The theoretical part of the thesis is focused on the analysis of individual influences on the drilling process, the emphasis is placed on the influence of tool geometry. The main experimental part of the thesis deals with the influence of twist drill geometry on the cutting performance, specifically influence of the point angle and lip angle on the drilling process. The workpiece material is austenitic stainless steel. The results achieved in a completed experiment are used in a cutting tool development. The achieved results show that a layer of material with higher hardness situated on workpiece can increase a drill holes quality up to twice. To achieve a stable drilling process it is needed to obtain the values of the point angle and lip angle depending on the each other. In general, the recommended application range of these angles while drilling austenitic stainless steel can be 138° to 142° in the case of the point angle and 7° to 10° for lip angle.
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Analysis of durability and costs of monolithic milling and drilling tools
Kašpar, David ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
This bachelor thesis deals with the durability of different types of monolithic drilling and milling tools made of high-speed steel and sintered carbide. The theoretical part deals with durability, possible types of wear of monolithic drilling and milling tools and related circumstances. The practical part examines the durability of different types of tools for drilling and milling, their comparison in terms of cost and productivity of machining and their impact on production costs in the production of a simple part.
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On the analysis of thin-wall parts sawing
Spáčil, Radek ; Dvořáková, Jana (referee) ; Píška, Miroslav (advisor)
Master‘s thesis deals with sawing of the thin-walled parts with high speed steel slitting saw. At first the most used conventional and unconventional possibilities of materiál cutting are described by a form of search. The next chapter describes forces arising from splitting saw machining, including their dependence on a specific cutting force, a chip cross section and a engagement angle. The second part of the thesis deals with the technological improvement of the cutting process, where three possible solutions are considered – geometry of the cutting tool, PVD coating deposition of the cutting tool and process fluid change. In the experimental part non coated slitting saw with burrs, non coated deburred slitting saw and coated slitting saws are compared. Used coatings were Ti(C,N), Cr-Al-Si-N, Al-Cr-B-N, and TripleCoating Cr, which is consisting of three layers TiN + (Al,Ti)N + Cr-Al-Si-N. The experiment has shown that the cutting forces inceases as the edge radius and wear level of the cutting tool increases. Coated cuttung tools has shown lower differences between the first and the last cut. Slitting saws have been also used in real cutting process to verify experimental results.
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Production of gears by hobbing
Ivánek, Radim ; Kalivoda, Milan (referee) ; Jaroš, Aleš (advisor)
The aim of this study is to compare the manufacturing costs and times of a gear hobbing process. The theoretical part of the thesis is aimed to describe the gears hobbing manufacturing process, their characteristics and this way used processing materials. The practical part of the thesis is comparing the manufacturing gear hobbing costs and machining times using high-speed steel tools to sintered carbides tools in line manufacturing. This study evaluates and rationalizes all the found and calculated data.
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Production of gears by hobbing
Ivánek, Radim ; Kalivoda, Milan (referee) ; Jaroš, Aleš (advisor)
The aim of this study is to compare the manufacturing costs and times of a gear hobbing process. The theoretical part of the thesis is aimed to describe the gears hobbing manufacturing process, their characteristics and this way used processing materials. The practical part of the thesis is comparing the manufacturing gear hobbing costs and machining times using high-speed steel tools to sintered carbides tools in line manufacturing. This study evaluates and rationalizes all the found and calculated data.
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