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Design of production technology for a distribution block
Večeřa, Jiří ; Píška, Miroslav (referee) ; Sliwková, Petra (advisor)
The master's thesis focuses on the design of manufacturing technology for a selected component made of ductile iron EN-GJS-400-15. The theoretical part of the thesis discusses the technologies used in component manufacturing, such as turning, milling, drilling, surface grinding, honing, thermal energy debburing and phosphating. The subsequent sections specify the specific production machines and cutting tools utilized in the component manufacturing process. In the practical part, a technological procedure is proposed, describing the sequence of manufacturing operations required for producing the component. It also includes inspection operations for measuring tolerances. Additionally, manufacturing instructions are provided, offering a detailed description of individual manufacturing operations and specifying the frequency of tolerance checks. The thesis concludes with a technical-economic evaluation, summarizing the material costs for production preparation, the costs for ensuring the production itself, and evaluating the manufacturing technology.
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Design of technology for gear manufacturing
Urbánek, Michal ; Píška, Miroslav (referee) ; Sliwková, Petra (advisor)
The master’s thesis is focused on the design of production technology and the choice of machines and tools to achieve the required accuracy according to the drawing documentation. During the design of production options, the advantages and disadvantages of gear machining variants were described. In the theoretical part, the technologies of the proposed operations were described, such as turning, milling of gears in a rolling method, shaving and grinding. In the practical part, the production itself is described in all sixteen operations that were needed to produce the part. Instructions and tables of measured dimensions were created for each machine operation. The economic evaluation summarizes material costs, machine and preparation times depending on the size of the production batch.
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A proposal of production technology of a hinge part
Urbánek, Vojtěch ; Zemčík, Oskar (referee) ; Sliwková, Petra (advisor)
This thesis is aimed on proposal of production technology, NC codes and production of selected hinge part. The theoretical part describes the technologies of milling, surface grinding and hole grinding as technologies used during production and as non-production technologies of CAD/CAM software. Selected production machines and cutting tools are also specified and a technological process is proposed including all the steps and operations for the production of the hinge part. According to the proposed production plan, the work in two different CAM systems for the NC code of the machining center is described. The practical part describes the production on a CNC machining center and grinders. The economic evaluation summarizes material costs, setting production costs and the production and cooperation costs.
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Description of outside grinding machines
Brychta, Tomáš ; Opl, Miroslav (referee) ; Blecha, Petr (advisor)
In this bachelor’s thesis is completioned background research and outside grinding machines description.In the introduction of this thesis are shown the aims which will be reached while elaborating. This thesis includes general introduction about grinding, where is mentioned definition of the grinding, description and grit distribution on grinder, parametres of grinders, reached geometric accuracy, reached surface roughness, cross section of cuttings, definition of the main and alternate movement and cutting conditions on the tool and on the workpiece at grinding.Furthermore general partition of grinding machines types, view and the parting of the grinding machines producers, with the references to their web sites and with data about country of origin for each of these producers. After it the thesis focus only on outside grinding machines and in their division. In centre grinding machines is shown their division and characterictics, ways of grinding and description of each way and there are shown producers of centre grinding machines with concrete tips of machines too. In each of this machine are shown its preferences and engineering characteristic. In profile grinding machines is shown its characteristic, producers of profile grinding machines and tips of these machines. In surface grinding machines is shown characteristic of surface grinding, the partition of the surface grinding machines, ways of grinding and description each way, producers of these grinding machines and tips of separate machine with its preferences and engineering characteristic. The last type of the outside grinding machines are centreless grinding machines. There is shown characteristic of centreless grinding, ways of grinding and the description each of the way, producers of centreless grinding machines and tips of these machines with its description and engineering characteristic. By the centreless grinding are shown even the ways of double disk grinding with the examples of utilization this grinding. The work is ended by finish, where is shown overall assessment in the way of grinding machines development, resources and innovations, which the producers using to increasing precision of the machines.
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Production technology of drill
Křehlík, Luboš ; Kolář, Ladislav (referee) ; Osička, Karel (advisor)
The work deals with production technology stepped drill of cemented carbides. Handles the basic methods and information technology grinding. Cemented carbides are becoming more frequent choice of material for processing in many industrial directions. They allow widespread use due to their mechanical and technological properties. Tools of this material are manufactured on a 5-axis grinding machines. The use of precision CNC machines enables efficient and accurate production of both simple and complex cutting tools. Software CNC machines allow you to control the 3D simulation before production begins, it's a convenient tool for checking the functionality of the program. It is also possible to establish the production of the subsequent dimensional control of the finished piece. These CNC machines and cemented carbide tools can be used for both serial and piece production.
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Final machining technology of a special bearing ring using a grinder on the holes
Růžička, Daniel ; Kalivoda, Milan (referee) ; Chladil, Josef (advisor)
The main goal of this thesis is to compare 5 chosen grinding wheels, that vary by the material and structure. The testing is done in the company SLB, spol. s r.o., using a grinder on the holes BDU 80, which is set to 6 different settings of the grinding cycle, defined by the letters A´, A, B, C, D and E. These settings vary by the cutting conditions and enable to compare the tested grinding wheels by 8 measured parameters of the surface quality of the grinded bearing orbits of outer rings of the SLB 84-74 bearings, that are described by the drawing documentation.
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On the Effective Machining of New Ceramic Materials
Sámelová, Vendula ; Sedlák, Josef (referee) ; Vrba, Vladimír (referee) ; Humár, Anton (advisor)
Advanced ceramics have long held the front of the list of promising materials for high-tech applications. The most common problem is the high cost of design, production and machining of advanced ceramics parts. The main sense of advanced ceramics processing techniques development is affordable, high-volume production. The dissertation is focused on SiC silicon carbide grinding. SiC is used in the design of machine parts due to its excellent properties The deep knowledge of the diamond wheel grinding process is important because it is one of the finishing methods and therefore has a direct impact on the quality and strength of the SiC parts. The key issue here is the overall surface quality of the parts after diamond wheel grinding and the knowledge of the factors that influence the surface quality. These include, in particular, grinding vibrations. The main purpose of the thesis is to create a system of specific scientific and technical information, which will allow applying optimal technological procedures in the processing of ceramic components. The theoretical part of the thesis contains an analysis of the current state of the art in the advanced ceramics machining area, detailed analysis of the ceramics grinding with diamond grinding wheels, signal analysis theory and analysis of surface quality assessment methods. The experimental part contains analysis and discussion of the results obtained during the monitoring of the silicon carbide grinding process with a diamond grinding wheel. Various diagnostic methods have confirmed the presence of vibrations at a frequency close to the speed frequency of the grinding wheel, which had a significant, negative effect on the samples surface quality. Vibration diagnostics has identified a specific source of vibration (clamping of the workpiece) and it has been removed subsequently.
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The proposal of advanced production technology of steel molds
Opršál, Radek ; Prokop, Jaroslav (referee) ; Kalivoda, Milan (advisor)
The bachelor thesis deals with the modernization of steel mould production in the company P-D Refractories CZ a.s. The thesis focuses on the analysis of current production technology, determination of the bottleneck in production, and the analysis of the possibilities of modification of current technologies. The last part of the thesis proposes the most optimal methods of solution, introduces the technical procedure modified for the new solution and presents the evaluation of the data.
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