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Mechanical properties of plasma sprayed layers of NiAl10 and NiAl40 on AZ91 alloy
Kubatík, Tomáš František ; Brodil, R. ; Ctibor, Pavel ; Průša, F. ; Brožek, Vlastimil
In this work, plasma coatings of NiAl10 and NiAl40 on magnesium alloy AZ91 substrate were prepared by the hybrid plasma spraying system WSP®-H 500. The both plasma sprayed coatings of NiAl10 and NiAl40 have metallurgical bond. The thicknesses of microstructures in the cross-section of NiAl10 and NiAl40 plasma sprayed coatings prepared by 9 passes were 374 and 440 μm respectively. Adhesion test of plasma sprayed layers was performed using a modified ASTM C 633 standard. The tensile adhesion strength values are 24.7 MPa for NiAl10 coatings and 12.3 MPa for NiAl40 coatings. Abrasion resistance according to Slurry Abrasion Response (SAR) test of NiAl40 layers had similar values (0.12 g/cm2)in a comparison with the uncoated AZ91 (0.126 g/cm2). Layers NiAl10 had greater weight losses (0.175 g/cm2) than uncoated AZ91. Microhardness of plasma coating of NiAl40 is several times greater than microhardnesses of plasma coating of NiAl10 and uncoated substrate AZ91
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Material design problems of plasma-chemical reactors for disposal perfluorinated compounds
Brožek, Vlastimil ; Březina, Václav ; Mastný, L. ; Kubatík, Tomáš František ; Živný, Oldřich
Reduction of perfluorinated gases emissions from semiconductor industry has recently introduced a serious problem from both technological and economic side. With respect to chemistry of the decomposition reactions the most effective abatement techniques developed up to now consists in the interaction of those gaseous pollutants with several types of plasmas. In the framework of Czech-Taiwanese bilateral project No. 17-10246J 'Decomposition of Perfluorinated Compounds and Fluorinated Ozone Depleting Substances' a new plasmochemical reactor design is to be solved. In this reactor the plasma abatement process consisting of interaction of the plasma generated by unique watter stabilized H-WSP plasma torch at temperatures ranging\nfrom 2000 K up to 25,000 K with the treated gases will be carried out. However, the main product generated in the reactor during the steam plasma abatement process is hydrogen fluoride which causes corrosion of almost every construction material. The aim pursued by the work presented is to search for the materials resistant to exposition of HF even at high temperatures. To investigate corrosion resistance of construction materials with thermal stability within temperature interval 2700-3000 °C titan nitride, boron nitride, and silicon carbide have been selected. The samples of those materials have been prepared by spark plasma sintering method and exposed to concentrated solution of hydrofluoric acid for which corrosion rates have been measured
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Black Chromia Coatings on Metal Tubes for the Solar Collectors
Brožek, V. ; Mastný, L. ; Novák, M. ; Vilémová, Monika ; Kubatík, Tomáš František
This paper describes the results of the first phase of the study preparation, structure and properties of coatings modification of black chromium oxide on copper, aluminium, iron and zirconium tubes for solar collectors. The coatings are prepared by plasma spraying of liquid chromate method which is known as liquid precursor plasma spraying. Coatings have the function of an energy trap for thermal radiation wavelengths of 1 μm – 3 μm i.e. in the IR region. At the same time, the coating increases the corrosion resistance of metal substrates. The nanometric structure and thickness of the coating depend of the feeding distance and the concentration of chromate precursors. For the deposition of nanometric splats of melt chromiumIII oxide, a new type of feeder that injects precursors into the water stabilized thermal plasma produced by the WSP® generator has been\ndeveloped.\n
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Black Chromia Plating for the Solar Radiation Absorbers
Brožek, Vlastimil ; Březina, Václav ; Brom, Petr ; Kubatík, Tomáš František ; Vilémová, Monika ; Mastný, L. ; Novák, M.
Black chromia layers were produced on copper, zirconium and aluminium substrates. These layers are aimed to serve as solar collectors. Efficiency of the layers during UV-VIS, UV radiation and WSP® plasma torch radiation is described. The chromia layers were prepared by a new procedure, i.e. deposition of ammonium dichromate solution using plasma torch or so called Liquid Precursor Plasma Spraying (LPPS). Solution of ammonium dichromate is fed into plasma stream, where dissociation takes place under temperatures of 4000 K – 25000 K. Up to nanometric oxide particles can be produced; the resulting size is dependent on solution concentration and feeding nozzle diameter. The particles impact on substrate and form coating. Using 2 wt.% to 5 wt.% solution of ammonium dichromate and feeding nozzle of 0.2 mm in diameter is the size of produced chromia particles about 6 µm which results in formation of 2 µm to 3 µm thick coating, i.e. according to the theory an optimal thickness 2.5 um for absorption layers, necessary condition for formation energy traps for IR radiation emitters up to 100°C. Moreover, black chromia coating is a suitable corrosion barrier of metallic substrates. \n\n
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Corrosion behavior of plasma coatings CuAl10 and CuAl50 on magnesium alloy AZ 91
Kubatík, Tomáš František ; Stoulil, J. ; Stehlíková, K. ; Slepička, P. ; Janata, Marek
The most common magnesium alloy AZ 91 is widely used as a structural material, but its use is limited at higher temperatures and high humidity. Plasma spraying is a technology that allows to prepare protective metallic and non-metallic coatings on a wide variety of substrates including magnesium and its alloys. In this study, CuAl10 and CuAl50 were plasma sprayed on magnesium alloy AZ 91 with the aim to study corrosion resistance of the plasma sprayed coatings. The corrosion resistance of layers was evaluated by the method of electrochemical potentiodynamic measurement as well as long-term corrosion tests in a condensation chamber with 0.5 mol\nNaCl at the temperature of 35 °C for 1344 hours. Layers with 1, 2, 5 passes and passes of CuAl10 with the thickness ranging from 75 to 716 mm and CuAl50 with the thickness ranging from 64 to 566 mm were prepared. The increased corrosion velocity was observed in the case of thin layers of 2 and 5 passes due to the development of a galvanic corrosion couple. The CuAl10 layer prepared with ten passes has an outstanding corrosion resistance.
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Boronized stainless steel with zirconia coatings
Brožek, Vlastimil ; Kolísko, J. ; Kubatík, Tomáš František ; Mastný, L. ; Pokorný, P. ; Tej, P.
Conditions of boronizing are described using a reactive diffusion method of boron from boron carbide and lanthanum hexaboride so that the formation of Fe2B is preferred to FeB which is more brittle and whose structure does not satisfy the conditions for perfect adhesion of modified zirconia ceramics. Perfectly rigid adhesive connection of needle-like embedded interlayers Fe2B in steel AISI 303 prepared by reactive diffusion of a boronizing medium without activators at 1000 ° C and exposure of 2-4 hours has the value of 20 - 24 MPa at the Pinn-off test.Ceramic coatings from Al2O3-ZrO2 ceramics formed on those interlayers have the value of bond strength up to 14 - 20 MPa.Thermal cycling between 100°C - 600 °C confirmed good adhesion of coatings with the underlying steel.During thermal cycling at elevated temperatures (600-1000 °C) there occurs a statistically significant number of faults in cohesion and mechanical destruction of the coatings. One of the reasons are secondary changes
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Synthesis and applications of Intermetallics
Novák, P. ; Salvetr, P. ; Kříž, J. ; Kubatík, Tomáš František
Intermetallic compounds, intermetallics, are characterized by interesting properties, such as e.g. excellent high -temperature oxidation resistance, shape memory or ability to store hydrogen reversibly. Their positive, but also negative, properties are a combination of the behaviour of metals and ceramics. Their wider application in industry is limited due to low room-temperature ductility and problematic production, associated with high melting points of many intermetallics, high reactivity of metals at high temperatures and problematic processing. In this paper, the overview of the methods for synthesis of intermetallic compounds is presented, ranging from conventional casting processes to modern powder metallurgy technologies. Selected interesting applications from industry and medicine, where their unique properties are used
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Mechanical and chemical properties of plasma sprayed bronze CuAl10 coating on magnesium and magnesium alloy AZ91
Kubatík, Tomáš František ; Vilémová, Monika ; Mušálek, Radek ; Janata, Marek
The most common magnesium alloy AZ91 is widely used as a structural material, but its use is limited at higher temperatures and high humidity. Plasma spraying is a technology that allows to prepare protective metallic and nonmetallic coatings on a wide variety of substrates including magnesium and its alloys. In this study, CuAl10 was plasma sprayed on magnesium and magnesium alloy AZ91 with the aim to study corrosion resistance of the magnesium substrates. The work focuses on optimization of the plasma spraying process, on chemical composition of the coatings, on interface between the coating and substrate, as well as on adhesive strength of the coatings. The coating were deposited after two passes of the spraying torch resulting in thickness of 150 micro m on magnesium substrate and 110 micro m on AZ91 substrate. Chemical microanalysis showed that deposition of CuAl10 alloy on magnesium results in formation of an intermetallic layer at the interface. The layer provides a
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Chemical aspects of antiballistic cermets preparation
Brožek, Vlastimil ; Kubatík, Tomáš František ; Chráska, Tomáš ; Mušálek, Radek ; Janata, Marek ; Mastný, L.
The paper aims to demonstrate the possibilities of metal-ceramic material deposition on different types of metal or ceramic substrates using plasma deposition. A number of self-supporting components and the preparation of metal-braced composites are described and the results of plasma depositions of two particular extremely hard ceramic materials, boride and nitride of titanium are presented. The plasma deposition of these material is performed in technological conditions which prevent undesirable high-temperature oxidation. The paper describes deposition conditions that may lead to materials suited to create anti-ballistic protection and complicated shapes or improve parameters of surface layers of present anti-ballistic ceramics.
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