|
|
Design of Experiment for Inverse Heat Transfer Problem
Horák, Aleš ; Pavliska,, Martin (referee) ; Štětina, Josef (referee) ; Raudenský, Miroslav (advisor)
this thesis complex inverse heat transfer problem, which is focused on optimal design of experiment, is studied. There are many fields and applications in technical practice, where inverse tasks are or can be applied. On first place main attention is focused on industrial metallurgical processes such as cooling of continues casting, hydraulic descaling or hot rolling. Inverse problems are in general used to calculate boundary conditions of differential equations and in this field are used to find out Heat Transfer Coefficient (HTC). Knowledge of numerical approximation of precise boundary conditions is nowadays essential. It allows for example design of optimized hot rolling mill cooling focused on material properties and final product quality. Sequential Beck’s approach and optimization method is used in this work to solve inverse heat transfer problems. Special experimental test bench measuring heat transfer intensity was developed and built to full fill specific requirements and required accuracy. There were four different types of thermal sensor applied and studied. Those sensors are in usage in Heat Transfer and Fluid Flow laboratory (Heatlab) at various experimental test benches. Each specific sensor was tailored in Heat Transfer and Fluid Flow Laboratory to specific metallurgical application. Fist type of sensor was designed to simulate cooling during continuous casting. Second sensor is used for experiments simulate hot rolling mill cooling, while third sensor is designated for experiments with fast moving hot rolled products. Last sensor is similar to sensor type one, but thermocouple is located parallel to cooled surface. Experimental part of this study covers series of measurements to investigate Heat Transfer Coefficient (HTC) for various types of coolant, cooling mixtures and spray parameters. Results discovered in this study were compared with published scientific articles, and widely extend the knowledge of cooling efficiency for commonly used
|
|
|
EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
|
|
|
Design of Experiment for Inverse Heat Transfer Problem
Horák, Aleš ; Pavliska,, Martin (referee) ; Štětina, Josef (referee) ; Raudenský, Miroslav (advisor)
this thesis complex inverse heat transfer problem, which is focused on optimal design of experiment, is studied. There are many fields and applications in technical practice, where inverse tasks are or can be applied. On first place main attention is focused on industrial metallurgical processes such as cooling of continues casting, hydraulic descaling or hot rolling. Inverse problems are in general used to calculate boundary conditions of differential equations and in this field are used to find out Heat Transfer Coefficient (HTC). Knowledge of numerical approximation of precise boundary conditions is nowadays essential. It allows for example design of optimized hot rolling mill cooling focused on material properties and final product quality. Sequential Beck’s approach and optimization method is used in this work to solve inverse heat transfer problems. Special experimental test bench measuring heat transfer intensity was developed and built to full fill specific requirements and required accuracy. There were four different types of thermal sensor applied and studied. Those sensors are in usage in Heat Transfer and Fluid Flow laboratory (Heatlab) at various experimental test benches. Each specific sensor was tailored in Heat Transfer and Fluid Flow Laboratory to specific metallurgical application. Fist type of sensor was designed to simulate cooling during continuous casting. Second sensor is used for experiments simulate hot rolling mill cooling, while third sensor is designated for experiments with fast moving hot rolled products. Last sensor is similar to sensor type one, but thermocouple is located parallel to cooled surface. Experimental part of this study covers series of measurements to investigate Heat Transfer Coefficient (HTC) for various types of coolant, cooling mixtures and spray parameters. Results discovered in this study were compared with published scientific articles, and widely extend the knowledge of cooling efficiency for commonly used
|
|
|
EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
|
guest ::
RSS feed.