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Productive milling of aluminum alloys
Dvořák, Jakub ; Žídek, Jan (referee) ; Jaroš, Aleš (advisor)
This bachelor thesis is focused on milling of aluminum alloys, where the technology of milling is described in the first place, then the cutting materials and aluminum alloys. The main subject of the work was to carry out the experiment. The Experiment was focused on influence of cutting conditions on the final quality of the surface with regard to machine time. The aluminum workpiece was milled at different cutting speeds and various feed per tooth. At the same time the quality of the surface was examened and machine times were calculated. The Experiment showed us, whether it pays to use higher cutting speeds and feed per tooth, keeping the set of limited values of surface roughness with respect to the machine time. The result of the experiment is the following - the increasing feed per tooth deteriorates the quality of machined surface, but machine time is reduced.
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Water soluble cores for aluminum alloys and their influence on the surface quality of castings
Blažík, Petr ; Tomek, Ladislav (referee) ; Kaňa, Václav (advisor)
The goal of this thesis is to examine a possible influence of the water soluble cores on the microstructure of commonly used aluminum alloys AlSi7Mg and AlSi10Mg in the lost wax technology. This thesis only deals with the changes of the eutecticum on the contact surface between the metal and the core and its surroundings where interactions can appear between the core based on the alkali salts NaCl and KCl and the alloy modified by sodium or strontium. The experimental part investigates the influence of the alkali salts on the modification additives and the modification of the structure itself.
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Production of castings from aluminum alloy Unifont 90
Chvátal, Pavel ; Lána, Ivo (referee) ; Kaňa, Václav (advisor)
The diploma project deals with the aluminum foundry alloy Unifont-90. The aim of the project was to observe the effect of different pouring temperature and wall thickness of the casting on the mechanical properties and microstructure of the material. The theoretical part of the project describes selected properties of aluminum foundry alloys and foundry processes used in their casting. In the experimental part, measurements of mechanical properties and microstructure of the material of the investigated Unifont-90 alloy took place.
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Cyclic plasticity and low-cycle fatigue resistance of materials prepared by the ColdSpray method
Brůža, Jaromír ; Šulák, Ivo (referee) ; Zapletal, Josef (advisor)
In the theoretical part, the diploma thesis focuses on Cold spray technology and parameters affecting the efficiency and quality of deposition. Next, there is an introduction to the fatigue process of materials. The theory is concluded with a summary of the current knowledge regarding materials created by Cold spray technology in the field of fatigue. In the practical part, volumetric bodies were created from the material EN AW7075. Specimens for tensile and fatigue tests were cut from the bodies by electrosparking. From the material and powder, metallographic cuttings were created for the determination of porosity using Archimedes’ principle, hardness according to Vickers and evaluation of EDS and EBSD analysis. The basic mechanical properties were determined from the tensile tests and the Wöhler-Basquin parameters were determined from the fatigue tests along with the life curve. Subsequently, a fractographic analysis of fracture surfaces using SEM took place.
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Stability of dispersoids in aluminium alloys at elevated temperatures.
Králík, Rostislav ; Cieslar, Miroslav (advisor)
The AA8079 aluminum alloy prepared by twin-roll casting is commonly used as foil stock for manufacturing of thin packaging foil. Due to the nature of the casting method and material composition microstructure of the material is not homogenous and contains a fraction of intermetallic particles clustered in eutectic colonies. As such, the material requires heat treatment before further processing. Different temperatures of homogenization annealing affect the microstrucutre of the material in different ways. The homogenized material then undergoes a series of rolling passes which causes work hardening. A recrystallization annealing is required at an intermediate gauge before rolling to final thickness to restore ductility of the material. Recrystallization behavior is affected by the present intermetallic particles, their size and distribution. The influence of different homogenized microstructures on control of the recrystallization process through was studied, recrystallization kinetics were evaluated and two main influencing mechanisms - particle stimulated nucleation and Zener drag were identified.
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Production of castings from aluminum alloy Unifont 90
Chvátal, Pavel ; Lána, Ivo (referee) ; Kaňa, Václav (advisor)
The diploma project deals with the aluminum foundry alloy Unifont-90. The aim of the project was to observe the effect of different pouring temperature and wall thickness of the casting on the mechanical properties and microstructure of the material. The theoretical part of the project describes selected properties of aluminum foundry alloys and foundry processes used in their casting. In the experimental part, measurements of mechanical properties and microstructure of the material of the investigated Unifont-90 alloy took place.
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Turning machines and tools, production of a sample part
Šaroun, Martin ; Jaroš, Aleš (referee) ; Kupčák, Radim (advisor)
This bachelor's thesis provides an overview of turning technology in the research part. It describes the basic terms and terms, deals with the division of lathes and turning knives. The practical part of the work is focused on the technological processing of the specified part, which is the assembly mandrel used for precise gluing. The technological process was developed and in cooperation with the company, the production of its own component took place. In the last phase, the final inspection of products and evaluation took place.
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Stability of dispersoids in aluminium alloys at elevated temperatures.
Králík, Rostislav ; Cieslar, Miroslav (advisor) ; Michalcová, Alena (referee)
Hliníková slitina AA8079 připravena plynulým odléváním mezi válce je běžně používána pro výrobu tenké potravinářské fólie. Vzhledem k použité metodě odlévání a složení slitiny je struktura litého materiálu značně nehomogenní a obsahuje intermetalické fáze, které se shlukují v eutektických koloniích. Litý materiál tak vyžaduje tepelné zpracování před dalšími kroky výroby. Mikrostruktura materiálu po homogenizačních žíháních na různých teplotách je rozdílná, což ovlivňuje další zpracování. Po homogenizaci je materiál válcován což způsobuje snížení tažnosti. Rekrystalizační žíhání je vyžadováno po zválcování na střední tloušťku před finálním válcování, aby byla tažnost obnovena. Chování materiálu během rekrystalizačního žíhání je ovlivněno přítomnými fázemi, jejich velikostí a rozdělením. Byl studován vliv mikrostruktury po homogenizaci na rozdílných teplotách na rekrystalizaci, byla vyhodnocena kinetika rekrystalizace a byly identifikovány dva hlavní mechanismy ovlivňující rekrystalizaci - částicemi stimulovaná nukleace a Zenerův tlak.
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Production of the lightsaber handle
Bršťák, Ondřej ; Dvořák, Jaromír (referee) ; Kalivoda, Milan (advisor)
This bachelor’s thesis focuses on the design and construction of a lightsaber. Film and industrial variants have been discussed in order to create authorial designs. Out of those, one variant has been selected for further processing. Engraving has been added to the main component. This thesis describes in further detail the process of manufacture and the machines used for it with the calculation of cutting parameters. Three NC programs have been developed and implemented via the selected methods and tools. The documentation and the estimated cost of the process in context of the industrial versions have been included.
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