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Characterization of the thermally-sprayed metal-ceramic WC-CoCr coating on the AZ91 magnesium alloy
Knoflíčková, Lenka ; Wasserbauer, Jaromír (referee) ; Buchtík, Martin (advisor)
The aim of this bachelor thesis is to evaluate metal-ceramic coating WC-CoCr on magnesium alloy AZ91 to terms of microstructure, chemical and phase structure and mechanical properties. Deposition was made by HVOF (High Velocity Oxy-Fuel). The theoretical part is devoted to magnesium alloys focusing on alloy AZ91. Further there is said about methods of heat spraying. Where this part is focused on metal-ceramic WC-CoCr coatings made by HVOF method. The theoretical part is ended by current research, that is focused on characterization of WC-CoCr on magnesium alloys. Experimental part is about characterization of microstructure of alloy AZ91, WC-CoCr powder and WC-CoCr coating on magnesium alloy AZ91 with optical, SEM and XRD analysis. With heat spraying was observed that phase W2C was made by decay of phase WC in coating which leaded to dissolve of WC in matrix. For measuring of mechanical properties was used measurement by Vickers (hardness test). As result of WC-CoCr coating on surface of magnesium alloy AZ91 was increase of average hardness from 71 ± 5 HV0,3 to 1116 ± 109 HV0,3.
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Characterization of the thermally-sprayed metal-ceramic WC-CoCr coating on the AZ91 magnesium alloy
Knoflíčková, Lenka ; Wasserbauer, Jaromír (referee) ; Buchtík, Martin (advisor)
The aim of this bachelor thesis is to evaluate metal-ceramic coating WC-CoCr on magnesium alloy AZ91 to terms of microstructure, chemical and phase structure and mechanical properties. Deposition was made by HVOF (High Velocity Oxy-Fuel). The theoretical part is devoted to magnesium alloys focusing on alloy AZ91. Further there is said about methods of heat spraying. Where this part is focused on metal-ceramic WC-CoCr coatings made by HVOF method. The theoretical part is ended by current research, that is focused on characterization of WC-CoCr on magnesium alloys. Experimental part is about characterization of microstructure of alloy AZ91, WC-CoCr powder and WC-CoCr coating on magnesium alloy AZ91 with optical, SEM and XRD analysis. With heat spraying was observed that phase W2C was made by decay of phase WC in coating which leaded to dissolve of WC in matrix. For measuring of mechanical properties was used measurement by Vickers (hardness test). As result of WC-CoCr coating on surface of magnesium alloy AZ91 was increase of average hardness from 71 ± 5 HV0,3 to 1116 ± 109 HV0,3.
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Influence of surfactants in electroless nickel bath on properties of Ni-P coatings on AZ91 magnesium alloy
Buday, Patrik ; Wasserbauer, Jaromír (referee) ; Buchtík, Martin (advisor)
This bachelor thesis deals with the effect of surfactants on mechanical properties and structure of Ni-P coatings on AZ91 magnesium alloy. The theoretical part of the thesis includes summary of basic knowledge about magnesium alloys, surfactants and electroless deposition of Ni-P coatings, including a detailed description of Ni-P reduction on substrate. The theoretical part is concluded by current research in the field of Ni-P coatings. In the experimental part, morphology of Ni-P coatings was observed by electron microscopy (SEM). Using a light microscope (LM), the effect of surfactants on the deposition rate was observed. By means of energy dispersion analysis, the average phosphorus content of Ni-P coatings was determined. The hardness as a mechanical property of these coatings was determined using a micro hardener.
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Preparation and Characterization of Advanced Thermally-sprayed Coatings on Magnesium Alloys
Buchtík, Martin ; Hadzima, Branislav (referee) ; Fintová, Stanislava (referee) ; Ptáček, Petr (advisor)
The proposed dissertation thesis deals with the characterization of HVOF and APS-thermally sprayed coatings prepared on the AZ31 and AZ91 magnesium substrates. The theoretical part of the thesis describes in-detail Mg substrates used in the experimental part of the thesis. There are also characterized materials and coatings based on NiCrAlY and FeCrNiMoSiC metals, WC-CoCr cermets, and YSZ ceramic materials. At the end of the theoretical part, the literary research summarizing the characterization and analysis performed on thermally sprayed coatings on Mg alloys. Based on the theoretical knowledge, the characterization of Mg substrates and deposited coatings was performed in terms of the surface morphology, microstructure, and the chemical composition using the light microscopy (LM) and scanning electron microscopy with energy-dispersive spectroscopy (SEM+EDS). The phase composition of the coatings was analyzed using the X-ray diffraction (XRD). The diffractions corresponding to the sprayed coatings were compared with the feedstock powders, i.e. materials used for the spraying of the coatings. The characterization of the prepared coatings in terms of the mechanical and tribological properties was performed. The hardness and microhardness of the coatings as well as the coefficient of friction, and the wear rate were measured. The last chapter of the experimental part deals with the evaluation of the electrochemical corrosion properties by the potentiodynamic measurements in a 3.5% NaCl solution. In the case of exposed samples, the evaluation of the surface and coating/substrate interface was performed using LM and SEM with EDS. The mechanism of the corrosion attack and degradation was determined from the acquired knowledge and base on the results of the short-term measurements. Based on the measured results, it can be stated that the deposited coatings were successfully applied on the surface of both Mg alloys. All the coatings increase the surface hardness of the Mg alloys and significantly improve their tribological properties. However, except for FeCrNiMoSiC coatings, the corrosion properties of Mg alloys deteriorate due to the fact that the corrosion environment can pass through the coating to the less noble Mg substrate and the corrosion microcells are created.
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Galvanic plating of magnesium alloy with Ni-P bond coat
Zahálka, Martin ; Kosár, Petr (referee) ; Wasserbauer, Jaromír (advisor)
Cílem této diplomové práce jse najít nejnižší možnou tloušťku nikl-fosforového povlaku, který může být galvanicky pokoven mědí bez defektů na horčíkové slitině, nikl-fosforového nebo měděného povlaku. V teoretické části jsou shrnuty poznatky o hořčíkových slitinách a jejich korozi. Navíc se teoreticá část zaměřuje na popis procesu bezproudého niklování a elektrochemického pokovování mědí a jejich porovnání. Na konci teoretické části je shrnut současný výzkum o elektrochemickém pokovování hořčíkových slitin. V experimentální části byl popsán proces přípravy povlaků Ni-P a Cu na horčíkové slitině AZ91. Na jedné vrstvě a dvojité vrstvě Ni-P povlaku byla provedena elektrodepozice mědi. Navíc byl diskutován vliv předůpravy před samotnou elektrodepozicí mědi. Za účelem zjištění korozních vlastností vzorků byl vykonán potenciodynamický test. Následně byly připraveny metalografické výbrusy jednotlivých vzorků a pomocí světelného a rastrovacího elektronového mikroskopu byla provedena charakterizace. Na konec bylo zjištěno prvkové složení jednotlivých povlaků pomocí EDX analýzy.
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Preparation and characterization of Ni-P coating on AZ91 cast magnesium alloy
Brescher, Roman ; Buchtík, Martin (referee) ; Wasserbauer, Jaromír (advisor)
This bachelor thesis deals with electroless deposition of nickel-phosphoric (Ni-P) coating on AZ91 magnesium alloy. At the beginning of the theoretical part, there is a summary of basic knowledge about magnesium alloys with focus on AZ91 alloy and the influence of alloying elements and impurities and its microstructure. The theoretical part continues with the discussion of the Ni-P coating, focusing on the composition of the bath, the influence and the effect of its individual components. Next, there is a comparison with galvanic nickeling. At the end of the theoretical part, the current research of the use of electroless deposition of Ni-P layer on AZ91 magnesium alloy is summarized. In the practical part, there is the preparation of the Ni-P coating on the AZ91 magnesium alloy, the observation the microstructure of the magnesium alloy and the Ni-P layer, and rate of deposition, the thickness, the microhardness and the composition of the coating was measured. The effect of its heat treatment was also observed. It has been found that it is possible to produce a high-quality Ni-P coating on an AZ91 magnesium alloy which has no visible defects or obvious undesirable interlayers, however the heat treatment of the coating causes its cracking. To determine the corrosion resistance, a potentiodynamic measurement was performed, resulting in the finding that the Ni-P coating without heat treatment was a suitable corrosion protection. However, after heat treatment, the corrosion resistance due to cracking of the surface deteriorated to a level of bare AZ91 alloy.
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Study of the microstructure of deposited Ni-P coatings with different phosphorus contents
Najser, Tomáš ; Kosár, Petr (referee) ; Wasserbauer, Jaromír (advisor)
The aim of this bachelor thesis was the preparation and characterization of Ni-P coatings with different phosphorus contents on the substrate of AZ91 magnesium alloy. The theoretical part deals with magnesium alloys and specifies the utilized substrate AZ91. It also focuses on Ni-P coatings, their microstructure and their properties. However, there are also described factors affecting the rate of deposition and the resulting behavior of these coatings. Last but not least, the theoretical part summarizes the basic principles of laboratory methods used in the experimental part for observation and characterization of samples. Conclusion of the theoretical part consists of several background researches where the authors deal with similar problems and factors influencing the resulting behavior of Ni-P coatings. The experimental part is focused on the deposition of each Ni-P coatings on the AZ91 alloy and their characterization. The study of deposited Ni-P layers was focused on the determination of their microstructural texture by XRD method, mechanical properties and elemental composition depending on phosphorus content.
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Characterization of corrosion resistance of nickel-phosphorus coatings on magnesium alloys
Kotland, Vojtěch ; Březina, Matěj (referee) ; Wasserbauer, Jaromír (advisor)
This master’s thesis is focused on corrosion resistance of nickel-phosphorus coatings on magnesium alloy AZ91. In the theoretical part is summarized current knowledge about magnesium alloys and electroless deposition of Ni-P coatings including ongoing reactions. Theoretical part also lists all substances contained in the nickel bath and their specific use there. In the second half of theoretical part are discussed corrosion and immersion tests. Theoretical part is ended by review aimed towards the research in areas of immersion tests. Experimental part describes individual steps of pretreatment on magnesium alloy and then deposition of the Ni-P coating. Composition and morphology of deposited Ni-P coating and magnesium alloy were studied using energy dispersive spectroscopy. Experiment part also contains list of experiments trying to figure out ideal thickness of low-phosphorus coating which is able to protect magnesium alloy from corrosion. Master’s thesis is ended with the list of immersion tests and results which outcomes from them.
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Mechanical properties of magnesium alloy AZ91E prepared by ECAP method
Darida, Jiří ; Válka, Libor (referee) ; Pantělejev, Libor (advisor)
This thesis deals with mechanical and fatigue properties of magnesium alloy AZ91 processed by EX-ECAP method. This method involves the application of extrusion followed by equal-channel angular pressing. To obtain basic mechanical characteristics, the tensile test were carried out at room and elevated temperatures. Further the fatigue tests were performed and obtained data were used to compile S-N curve. The work also includes metallographics analysis of microstructure and fractographic analysis of fracture surfaces of tensile and fatigue test specimens.
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