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Verification of Numerical Simulation Using a 3D Optical System for Measuring Deformations
Zakl, Alexandr ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
This master’s thesis discusses the current state of optical metrology and its place in manufacturing and optimization of parts made by deep-drawing technologies. First part is devoted to building a solid knowledge base in different fields that this thesis draws from. These fields are Optical Metrology, deep drawing of sheet metal and simulations using finite elements method. Subsequently, in the experimental part there are chapters dedicated to Measurement and creation of material models and measurement of grid markings on deep-drawn parts provided by ACO Industries, measured by photogrammetric system from German Company GOM metrology. Additionally, for reference to the measurement, FEM software called PAM-Stamp is used to simulate and predict the final state of the parts after manufacturing. Furthermore, optical metrology was used during creation of material models, data supplied by this analysis was used as an input for the simulations. The last chapter then deals with the evaluation and comparison of measured and simulated data and drawing conclusions about the reliability of optical systems and modern technologies in technical practice.
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Proposal of shaft alignment method for small rotors using digital image correlation
Hrůza, Vlastimil ; Pokorný, Jan (referee) ; Ščerba, Bořek (advisor)
The presented thesis deals with the design of a method for aligning small rotors, for which commonly available methods are not suitable. This is due to space restrictions around the coupling, which often do not allow installation of conventional alignment systems on the shafts. The proposed method therefore utilizes non-contact measurement of the surface of the shafts using digital image correlation (DIC). Calculation of misalignment and corrective moves is based on fitting the points measured on individual shafts with cylinders and evaluating the mutual position of their axes. To determine the area of applicability of the proposed method, sensitivity analysis was performed, which showed that the method gives good results for surface-accurate shafts with a uniformly applied speckle pattern for DIC measurement. Validation of the method was then carried out by measuring on a designed test rig using a commonly available laser alignment system. The validation measurement proved the functionality of the method and confirmed the conclusions of the sensitivity analysis.
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Application of the Digital Image Correlation Method for Asphalt Mixture Testing
Gavula, Dávid ; Dašek, Ondřej (referee) ; Šperka, Pavel (advisor)
Today's era offers more innovative methods for testing asphalt mixtures compared to conventional ones. The digital image correlation method is increasingly being used to supplement or even replace some asphalt mix testing procedures. The aim of this thesis is to verify the possible positive use of this method in further asphalt mix testing. In the theoretical part, the DIC method and the scientific papers in which the DIC method has been used in selected asphalt mixtures tests are presented. In the practical part, test bodies are first made from the asphalt mixture and then these bodies are subjected to a modified fatigue resistance test according to the norm ČSN EN 12697-24, whereby the use of the DIC method is investigated for the possible representation of crack initiation and actual crack development.
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Application of the digital image correlation in the measurement of residual stresses by the hole-drilling method
Plucnar, Tomáš ; Horák, Richard (referee) ; Halabuk, Dávid (advisor)
The thesis focuses on the measurement of residual stresses using digital image correlation (DIC). The work describes residual stresses and also derives an analytical description of the deformation around a drilled hole, which is essential for evaluating the experiment. The largest part of the thesis is dedicated to the measurement and evaluation of residual stresses. Within the framework of the thesis, measurements of residual stresses were conducted for samples with pre-drilled holes and also for solid samples into which holes were drilled. These measurements were then used to evaluate the effects of various DIC software settings on the assessed residual stress. Measurements on samples with pre-drilled holes were used to determine the impact of the random pattern density and the influence of the camera on the evaluated residual stress.
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Application of digital image correlation technique in studies of plastic deformation evolution in metallic materials
Pavelčík, Dalibor ; Hutařová, Simona (referee) ; Šmíd, Miroslav (advisor)
This thesis studies evolving plastic deformation of metallic materials under uniaxial tensile load. The risk of disabling or accidents due to deformation is serious because of considerable loading of engineering components during their operational period. Therefore, many non-destructive methods have been developed to investigate the material response to loading. A good example is digital image correlation (DIC), which can be used to observe plastic deformation during loading at an optional level - from examining the behavior of the entire component (light optics) to detailed observations at the submicron level (electron microscopy). Within this work, an interupted tensile test experiment of an austenitic stainless steel sample X2CrNi18-9 with simultaneous observation of the development of plastic deformation by the DIC method using a scanning electron microscope during individual test interruptions was proposed and performed. At the same time, crystallography of the deformed sample using EBSD was investigated during the deformation. The obtained crystallographic data enabled the identification of active slip systems of selected observed grains, which made it possible to obtain a comprehensive overview of the development of the localization of plastic deformation in the observed area.The obtained results showed that the distribution of plastic deformation in the structure of the studied steel is very heterogeneous, where locally it can significantly exceed the achieved macroscopic deformation of the tested sample. The proposed methodology has proven to be an effective tool for describing the relationship between microstructure and mechanical properties.
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Role of Plasticity in Nitinol Fatigue
Shayanfard, Pejman ; Seiner,, Hanuš (referee) ; Dlouhý, Antonín (referee) ; Šandera, Pavel (advisor)
Disertace analyzuje vliv koncentrátorů napětí na průběh martensitické transformace, vznik plastické deformace a její vliv na přerozdělení napětí a vznik zbytkového pnutí a reziduálního martenzitu v okolí koncentrátorů v prvcích ze slitin s tvarovou pamětí NiTi. Vliv je analyzován v režimech superelastického isotermálního cyklování a aktuačního cyklování, t.j. teplotního cyklování pod vnějším napětím. Disertace využívá pro vyhodnocení vlivu experimentální přístup spolu s numerickými simulacemi metodou konečných prvků na modelových případech tenkých pásků ze slitin NiTi opatřených půlkruhovými vruby. V experimentální části je vyhodnocován vliv koncentrátorů pomocí termomechanických experimentů s využitím metod obrazové korelace a rentgenové mikrodifrakce pro lokální analýzu deformací a fázových objemových podílů v průběhu cyklování v okolí vrubů. Simulace metodou konečných prvků poskytují komplementární informace o průběhu napětí, deformací a martensitické transformaci, zejména o vývoji jednotlivých složek celkové deformace, tj. elastické a plastické, a vývoji zbytkového pnutí a s ním souvisejícím zbytkovým martensitem.Disertace je dále doplněna o numerickou analýzu vlivu konstrukce stentů na lokální cyklický průběh martensitické transformace a jeho vliv na únavové vlastnosti.
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Asphalt Layers using Fibreglass Composite Materials
Sadil, Dominik ; Hýzl, Petr (referee) ; Šperka, Pavel (advisor)
The diploma thesis deals with using of reinforcing composite materials in asphalt layers. These geosynthetic materials are in road construction used especially to reduce spreading cracks and extend the service life of the construction. As par of this work, test specimens of different types of asphalt layers were produced. These samples were subjected to laboratory testing, where the results of different reinforced asphalt slabs were compared. Within the diploma thesis primarily deals with the testing of the shear bond strength between asphalt layers in order to determine what are the other influencing factors of the test. Another part of the thesis is the 4-point bending test, during which a special technology in the form of a DIC camera was used to monitor the behavior of the asphalt layer over time.
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Use of the DIC method in solving basic problems of solid mechanics
Hrůza, Vlastimil ; Pokorný, Jan (referee) ; Ščerba, Bořek (advisor)
This bachelor’s theses deals with the solution of basic problems of solid mechanics using digital image correlation. The research part of the thesis presents some of the optical methods used for deformation measurement, digital image correlation in particular, whose history, principles, limitations and utilizations are described in detail. In the practical part of the theses, three experiments are carried out, which are then evaluated using digital image correlation and the results are compared with the created computational models. In the first experiment, strain on the tensile test specimens with notches is measured, the second experiment is focused on measuring strain when bending curved beams and in the final experiment, natural frequency of a fork produced by 3D printing is determined.
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Comparison of strains determined by finite element method and by optical measurement system
Zajíček, Vít ; Hlavoň, Pavel (referee) ; Vlk, Miloš (advisor)
This thesis focuses on the comparison of numerical simulation and optical measurement of deformation of the turbinehousing made by Honeywell company. The numerical calculation performed by finite element method to simulate transient thermal load on the measured entity. Numerical result of the strain state of the body caused by temperature gradients. To verify the simulation is used an experimental digital correlation method VIC-3D. The thesis also mentioned the theoretical foundations of digital correlation methods and thermal analysis.
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