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Testing of Cutting Tools for Multi-Axis Machining at Machining Centres
Dvořáček, Jan ; Mrkvica, Ivan (referee) ; Janáč, Alexander (referee) ; Píška, Miroslav (advisor)
The thesis is focused on testing of the cutting tools for machining on five axis machine tools and possibility of implementation of designed experiments in this area. The theoretical section focuses attention on analysis of specific features during five axis machining, including chip cross section and particularity of tool testing under high speed cutting conditions with consideration of dynamic stability of cutting tools. In the thesis force loading of the tool is discussed as well as its measurement process, considering force development caused by tool wear and data analysis. Description of designed experiment and its application to the area of tool testing is included as well. All theoretical predictions are followed by experimental verifying by extensive number of experimental tests, including evaluation of cutting tool condition, influence of hard coatings on cutting power of the tools, etc. For each of testing conditions are designed specific methods of processing of gathered data as well as evaluation of power of the cutting tools. Gathered data were processed by means of statistical evaluation and by statistical methods of designed experiments. The thesis contains also the extensive number of records and analysis, documented by means of light microscopy as well as electron microscopy.
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Research of a Cutting Tool with a Diamond Active Part
Trčka, Tomáš ; Mrkvica, Ivan (referee) ; Chladil, Josef (referee) ; Polzer, Aleš (advisor)
The submitted dissertation is focused on research in the field of milling tools with a diamond active part when machining one of the difficult-to-machine materials (Ti-6Al-4V). The first chapters are dealing with a theoretical analysis of a given workpiece material and polycrystalline diamond (PCD) as a super-cutting material. One of the theoretical chapters is also focused on tool sharpening technologies, for which the hardness of a diamond is no longer a crucial factor. The main part of the dissertation is the design, construction and production of tools taking into account the technological design, along with the application of modern trends and technologies enabling innovation and progressive design – from the perspective of macro/micro tool geometry and insert sharpening technology. The research was focused on the application of own inserts on the insert rake face and specific sharpening technologies EDMG, WEDM and LASER. One modification of the face of the PCD insert with a laser was subsequently applied to prototype circle segment end mill. Detailed analysis of manufactured tools and workpiece material was performed by electron, optical and digital microscopy. The measured parameters in the subsequent analysis of the machining process were force loading, tool wear, temperature measurement using a thermal imaging camera and analysis of the machined surface in the form of microhardness and roughness measurements.
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Testing of Cutting Tools for Multi-Axis Machining at Machining Centres
Dvořáček, Jan ; Mrkvica, Ivan (referee) ; Janáč, Alexander (referee) ; Píška, Miroslav (advisor)
The thesis is focused on testing of the cutting tools for machining on five axis machine tools and possibility of implementation of designed experiments in this area. The theoretical section focuses attention on analysis of specific features during five axis machining, including chip cross section and particularity of tool testing under high speed cutting conditions with consideration of dynamic stability of cutting tools. In the thesis force loading of the tool is discussed as well as its measurement process, considering force development caused by tool wear and data analysis. Description of designed experiment and its application to the area of tool testing is included as well. All theoretical predictions are followed by experimental verifying by extensive number of experimental tests, including evaluation of cutting tool condition, influence of hard coatings on cutting power of the tools, etc. For each of testing conditions are designed specific methods of processing of gathered data as well as evaluation of power of the cutting tools. Gathered data were processed by means of statistical evaluation and by statistical methods of designed experiments. The thesis contains also the extensive number of records and analysis, documented by means of light microscopy as well as electron microscopy.
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