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Design of manufacturing technology for bending part
Valčík, Jan ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
Master’s thesis fully fashioned within the frame of engineer study M-STM Manufacturing Technology and Management in Industry put literary study of bending technology. In the work is concept manufacture sidewall car for Fiat Ducato Valnik. Compare different technologies of manufacture press breaking, welding and casting. For the choose technology contains selection material, calculation parameters for project machinery and tools including of techno economic valorization.
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Proposal of production technology of trough
Rérych, Pavel ; Staněk, Vojtěch (referee) ; Podaný, Kamil (advisor)
Elaborated thesis presents a proposal of technology for the production of modular. The modular is manufactured by ACO Industries k.s. from stainless steel 17 240 with thickness 1.5 mm. Literary studie is focused on Bending as the most favorable technology with respect to tender documentation. Based on technological calculations and available machinery TruBend 5130 press with nominal force 1 300kN was selected for part manufacturing process. Forming tools are made of Cr - Mo tool steal. The thesis also includes technical and economic evaluations.
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Production Possibilities of Press Brakes
Hrazdíra, Michal ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The bachelor thesis deals with the production possibilities of press brakes. This is a literary research, in which the aim of the work is to describe the principle of bending. It also focuses on common and special tools and their use in engineering practice. The first part of the work is focused on general bending technology, which discusses the basic principles and possibilities of this method. The main chapter is the bending itself, where the individual types of machines, their components, tools and clamping systems are introduced and described. Furthermore, modern tools and their application in engineering practice are presented. In the last part, the production of the switchboard cabinet is presented on a CNC press brake.
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Study of the deformation of the circular holes in relation to their spacing from the bend in the two-point bending of the sheet on the bend press
Piterka, Miloslav ; Řiháček, Jan (referee) ; Mrňa, Libor (advisor)
The thesis is focused on studying deformation of the circular holes in the limit bending space, depending on the material type, distance from bend, the thickness of material and diameter of hole. After analyzing all necessary technological parameters was bending technology on press brake selected. An experiment for which the tools and press brake Trumpf TruBend 5170 were selected was designed and performed. Samples for the study were designed, bent and measured. The charts have been prepared for practical use in the company from measuring. In addition, simulations were processed in Ansys program and graphs were compiled to compare the main effect of the hole deformations. Two methods were chosen to prevent deformation in limit bending space. Under-cutting method by laser and method of using special Rollbend tool. In the end, economic studies for the Rollbend tool were developed instead of under-cutting hole with grinding.
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The Study of Production's Operation Management
Pistulka, Libor ; Havel, Radek (referee) ; Jurová, Marie (advisor)
The main objective of this dissertation is an operational planning optimization with greater concentration on customers and their requirements, which are supposed to be fulfilled in time, costs and quality. The aim is an operative management analysis of production process. In terms of this analysis, deficiencies of the present condition will emerge, which should be eliminated by the solution. The analysis will be based on production system, economy of production process and product. At the deficiencies, which result from the analysis, some variants how to solve the problem will be suggested and finally, the most suitable variant will be chosen. Bending and its contemporary method of solving seems to be the most serious deficiency. Therefore, the panel bender was chosen as the most suitable solution because it is usually the most convenient compensation.
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Modern methods of sheet metal bending
Valčík, Jan ; Rumíšek, Pavel (referee) ; Peterková, Eva (advisor)
Submitted work fully fashioned within the frame of bachelor study B2339-00 Mechanical engineering occupy oneself with modern methods in the area sheet metal bending. For consideration literary production and own experience is in he work directress dilemma inflexion, technologies exploited the process of bending, machines and tools for constitutive bending, press breaking the sheet metal and materials using for mode of production bending components. A part of documentation is for explain producing components by company VN-U s.r.o., which one has renovation course of manufacture with the help modern machinery and tools.
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Production Possibilities of Press Brakes
Hrazdíra, Michal ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The bachelor thesis deals with the production possibilities of press brakes. This is a literary research, in which the aim of the work is to describe the principle of bending. It also focuses on common and special tools and their use in engineering practice. The first part of the work is focused on general bending technology, which discusses the basic principles and possibilities of this method. The main chapter is the bending itself, where the individual types of machines, their components, tools and clamping systems are introduced and described. Furthermore, modern tools and their application in engineering practice are presented. In the last part, the production of the switchboard cabinet is presented on a CNC press brake.
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Production of supporting plate
Filip, Jiří ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The thesis presents a proposal of technology for production of supporting plate, which is a top part of a service trolley, serving for manipulation with switch of high voltage. The supporting plate is manufactured of low carbon, deep drawing steel DX51D+ZM thickness 2 mm and quality according to EN 10346. Annual serie was set for 200 pieces. In evaluation of production possibilities were chosen technologies of punching and bending. There was designed unfolded shape of the sheet metal with dimensions 1068 x 900 mm and created cutting plan. As was found, from one metal board is possible to cut out 2 pieces of the supporting plate, while 70% of material use. In the next step, punching tools were chosen and manufacturing process was made. The highest achieved cutting force was 122,8 kN. The chosen machine is hydraulic CNC press TruPunch 5000. For bending there was created a bending plan, according to which bends will be made in thirteen steps. Used bending tools are punch OW209/S and two types of matrix EV005 + FWZ and EV006 + FWZ. Maximal achieved bending force is, according to the calculation, 259,8 kN. Bending operations will be made on CNC press TruBend 5130. In a technical and economical evaluation was determined cost for the material, which is 57 337,5 Kč.
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Production of cooling cabinet
Halabrín, Marek ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
The thesis deals with presenting an assembly proposal of a cooling cabinet. The cooling cabinet is made from an austenitic steel plate of the ČSN 17 240 grade with a thickness of 1.5 millimetres. The assembly proposal is composed according to the design documentation. The number of the assembled pieces is 200. The manufacturing shall be made with the use of bending and punching. These manufacturing techniques form a part of this thesis. Finn power C5 with a nominal force of 300 kN and Trubend 5170 with a nominal force of 1700kN are the machines chosen for the manufacturing process. These are standardized machines made from a quenched steel and a steel of the 42CrMo4 type. A technological-economic evaluation comparing expenses of the manufacturing also forms a part of the thesis as well.
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Design for production of lower part of charging station
Skalník, Petr ; Zavadil, Radek (referee) ; Podaný, Kamil (advisor)
This master’s thesis deals with a proposal of production technology of bottom part of charging station which is manufactured by DEL a.s. The component will be made of austenitic steel 17 349 which is 2 mm thick and its production series is 100 pieces a year. Punching and bending by MAG and TIG methods were chosen as the most suitable methods from the considered manufactoring technologies. Stud bolts will be welded by capacitor discharge. Based on the analysis of the technological calculations and the available machines in the manufacturing company was chosen that production is going to run through a punching press Pullmax 720, hydraulic CNC bending press OptiFlex 130 t 3,1 and welding sources TransPuls Synergic 3200, TransTig 1750 Puls and Nomark 65+. Technical and economical evaluation established cost calculation of semi-finished product material, welding wire, gaseous shield and stud bolts. The price of one piece is 3 117,70 Czech crowns.
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