|
|
Problems of critical wall narrowing in high pressure hydroforming
Drška, Jan ; Řiháček, Jan (referee) ; Lidmila, Zdeněk (advisor)
Bachelor's thesis deals with narrowing metal sheet wall by high-pressure-fluid forming technology on a practical example. This thesis is working on an issue from practice while using a non-standard problem solving method. Theoretical part outlines classical methods of hydroforming and the theories of sheet metal forming. Practical part consists of proposed solution and an elaborated simulation. Subsequently is described the ideal machine for hydroforming and technological procedure. Last part is devoted to technical and economical evaluation.
|
|
|
Manufacturing of a Component by Using Hydroforming Technology and Its Optimization
Harant, Martin ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
The project deals with analysis and optimization of the geometry of the stamped part produced by the pillow hydroforming. The blank consists of two sheets of steel DC01, which is welded by laser beam. The forming process can cause excessive thinning and cracking of the part. By evaluation of mechanical tests is created material model, which is the basis for numerical simulation created in software PAM-STAMP. The outputs are analysis which provide information about critical points, failure pressure, limiting deformations and prediction of springback. Validity of the numerical simulation is verified by comparison with the experimentally obtained data. The comparative criterions are the failure pressure and the material thickness at various locations. Based on the results of the numerical simulation, the optimization of the geometry is created. The optimization uses different values of radius at the crack point.
|
|
|
Part Manufacturing by Using Hydroforming and Its Optimization
Chrz, Jan ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The thesis presents an analysis and optimization of the manufacturing process of a part using the technology of parallel hydroforming. Two circular blanks made of DC01 steel with a thickness of 1 mm serve as a semi-manufactured part. In one of the blanks, the supply of the forming medium is constructed using Flowdrill technology. Subsequently, the two blanks are laser welded together and then formed. Numerical simulation using PAM-STAMP software was used to analyse the manufacturing process. This analysis provided information on wall thinning, deformation size, critical points on the product and springback. The numerical simulation was verified on the basis of comparison with an experiment. The criterion for verification was the course of the thickness of the part. Based on the results of the simulation, an optimization is performed in the thesis. It consists in determining the minimum required pressure of the forming medium for pressing the part, particularly for different distances between the two formed sheets.
|
|
|
Production of the distributor by non-convential forming technology
Blažek, Matěj ; Peterková, Eva (referee) ; Jopek, Miroslav (advisor)
The thesis is focused on the evaluation of the possibility of manufacturing a distributor body used for distribution of heat-bearing medium in underfloor heating. For the part, due to the series of 100 000 pieces·year-1, the technology of high-pressure hydrofroming without active action of axial presses is chosen. The original solution with a forming pressure of 58,5 MPa did not lead to success and an optimization was necessary, where the pressure was increased to 158,5 MPa, which also did not lead to success. This was followed by a further optimization consisting of hot forming at 700 °C and a pressure of 158,5 MPa, again with no successful solution. The last possible treatment option of changing the material to 11 321 steel and pressure 134,2 MPa was not successful and the high pressure hydrofroming method with passive action of axial dies is not recommended for industrial practice. The final step was an economic evaluation, where the price per piece was determined to be 133,3 CZK with a 20% margin. Considering that the product is suitable the profit will start to be generated after the production of 140 460 pieces.
|
|
|
Production concept of lampshade
Drška, Jan ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
In this thesis is worked out for the optimization of the lamp shade is developed. The aim of the optimization is to use more affordable parts in the assembly and to use technology for largescale production. A literature study is carried out for the chosen technology. The technological calculations of the drag coefficient, the dimensions of the extractions, the dimensions of the pullers, the calculation of the pulling and holding force, the design of the construction of the tools, the design of a suitable machine and the simulation in the PAM-STAMP program were carried out. Based on the outputs from the program to the Keller-Goodwin diagram, the part is manufacturable. In conclusion, it is determined that for the selected deep drawing technology, a graded extract will be drawn for five operations, and the sixth final operation is a calibration one. The machine chosen is a hydraulic press from the company HŠV Polička because the company is able to supply additional accessories in the form of ejectors and adjust the opening height of the machine. The tool is divided into two parts due to the large number of operations.
|
|
|
Manufacturing of a Hand Dryer Cover
Štancl, Oldřich ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The thesis deals with the design of the hand dryer cover made of stainless steel X5CrNi18-10. The manufactured part has a hollow rectangular shape with a rounded bottom and a constant wall thickness of 1 mm. Due to the simplicity of the shape, material properties and the annual production series of 200,000 pieces, deep drawing technology is chosen for production. The part is produced in one drawing operation, for which the necessary technological and control calculations are performed. Using the calculated parameters, a DIEFFENBACHER PO 250 hydraulic three-acting press is selected. A simple drawing tool is constructed for the machine, whose operation and manufacturability of the cover is subsequently verified using numerical simulation in the PAM-Stamp software.
|
|
|
Problems of critical wall narrowing in high pressure hydroforming
Drška, Jan ; Řiháček, Jan (referee) ; Lidmila, Zdeněk (advisor)
Bachelor's thesis deals with narrowing metal sheet wall by high-pressure-fluid forming technology on a practical example. This thesis is working on an issue from practice while using a non-standard problem solving method. Theoretical part outlines classical methods of hydroforming and the theories of sheet metal forming. Practical part consists of proposed solution and an elaborated simulation. Subsequently is described the ideal machine for hydroforming and technological procedure. Last part is devoted to technical and economical evaluation.
|
|
|
Part Manufacturing by Using Hydroforming and Its Optimization
Chrz, Jan ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The thesis presents an analysis and optimization of the manufacturing process of a part using the technology of parallel hydroforming. Two circular blanks made of DC01 steel with a thickness of 1 mm serve as a semi-manufactured part. In one of the blanks, the supply of the forming medium is constructed using Flowdrill technology. Subsequently, the two blanks are laser welded together and then formed. Numerical simulation using PAM-STAMP software was used to analyse the manufacturing process. This analysis provided information on wall thinning, deformation size, critical points on the product and springback. The numerical simulation was verified on the basis of comparison with an experiment. The criterion for verification was the course of the thickness of the part. Based on the results of the simulation, an optimization is performed in the thesis. It consists in determining the minimum required pressure of the forming medium for pressing the part, particularly for different distances between the two formed sheets.
|
|
|
Manufacturing of a Component by Using Hydroforming Technology and Its Optimization
Harant, Martin ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
The project deals with analysis and optimization of the geometry of the stamped part produced by the pillow hydroforming. The blank consists of two sheets of steel DC01, which is welded by laser beam. The forming process can cause excessive thinning and cracking of the part. By evaluation of mechanical tests is created material model, which is the basis for numerical simulation created in software PAM-STAMP. The outputs are analysis which provide information about critical points, failure pressure, limiting deformations and prediction of springback. Validity of the numerical simulation is verified by comparison with the experimentally obtained data. The comparative criterions are the failure pressure and the material thickness at various locations. Based on the results of the numerical simulation, the optimization of the geometry is created. The optimization uses different values of radius at the crack point.
|
guest ::
