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Technology design for screw connection for extreme loads
Václavek, Jan ; Trčka, Tomáš (referee) ; Kalivoda, Milan (advisor)
Screw connections are a commonly used method of joining two or more components that are loaded with different types of loads during their operation. Screw connections are in some cases extremely stressed. The topic of the bachelor thesis is the introduction of potential types of extreme load on a screw connection and acquaintance with a specific case of an extremely stressed screw connection. A design of the production process is created for the discussed case and the manufactured components are evaluated in terms of assembly and service life.
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Modern manufacturing trends in chip machining - turning, milling and driling
Moravčik, Jaroslav ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
Chip machining has strong historical foundation. First innovations in machining were created long ago and next Innovations appeared sporadically. The Industrial revolution and then the second half of 20th Century meant start of self–driven, programmable machines used in machining. This led interest of engineers to machining process itself. The aim of this Diploma thesis is to characterize most interesting modern trends from last few years and unite them in electronical database which will be included in this thesis. Main attention is aimed for innovations in chip machining in general and also in specific branches – turning, milling and drilling. Thesis also includes discussion about economical aspect of application of modern trends in chip machining.
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Crane hook block - lifting capacity 25 tons
Šanca, Kristián ; Trčka, Tomáš (referee) ; Malášek, Jiří (advisor)
The crane block is the lower part of the hoist. It is designed to fulfill a load capacity of 25,000 kg, while being safe and as light as possible. The work describes the principle of the hoist. A design solution is chosen in which two ropes are wound on a drum. The calculation of the hoist is in the calculation part, the components of the hoist are further described and calculated, using basic strength calculations. Attached is a drawing of the assembly and important details.
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Design of thermal system for accurate temperature stabilization using Peltier thermoelectric modules
Motl, Jakub ; Trčka, Tomáš (referee) ; Macků, Robert (advisor)
This master’s thesis describes design procedure of a heat-regulating system to stabilize its temperature using a Peltier module. The implementation uses eight-bit microcontroller ATmega16 made by company ATMEL for the local and remote control system. The temperature sensors communicate with the microcontroller by serial SPI interface. To display user data, it has a DEM16217SYH type character LCD display with HD44780 control circuit. To collect data from the cooling areas of Peltier module, accurate ADT7320 temperature sensors are used, made by company Analog Devices. The Control of the Peltier module happens in two points of the electrode system and a bistable hysteresis software regulator is used. The first part summarizes the theory, which concerns with the design. Next part concerned with issues of the Peltier module, overview of temperature sensors, description of the microcontroller, the display unit and the used regulator. Last part describes the hardware and software implementation.
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Design of the PKD cutting edge cutter
Křehlík, Luboš ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
The thesis deals with the design, construction, production and testing of cutters with polycrystalline diamond cutting edges. Polycrystalline diamond is a suitable cutting material for machining very abrasive materials such as aluminum alloys or composite materials. The design of the tool is focused on the application of the chip breaker on the front of the tool. The aim of the solution is to reduce the cutting force in the machining of the aluminum alloy used in the aerospace industry. The first part of the thesis deals with problems related to milling technology. The practical part describes the design and construction of prototype cutting tools. Three tools were designed for experimental measurement. The technology of cutting tools made from super hardened cutting materials with laser technology is presented. The experimental part of the thesis is a measurement of the cutting force according to cutting parameters and machined material.
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Analysis of the force loading of the end mills with PCD considering their sharpening
Trčka, Tomáš ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
Measurement of the force loading is a significant type of measurement in mechanical engineering applied to analyse important aspects in the machining process. In addition to the determination of specific material constants, it is possible to analyse, for example, various machining strategies, geometries of tools or the degree of wear of the cutting edges of cutting tools. This master’s thesis deals especially with the last two mentioned aspects which are subjects of an experiment on end mills with PCD inserts sharpened by a different technology. In the introductory part the cutting forces are theoretically analysed along with their measurement possibilities and the technology of the production of the mills including their sharpening – WEDM and EDM-G. One chapter is concerned with the milling of plastic materials, as PVC was the material used for the workpiece during the experiment. The first experimental part is devoted to the analysis of sharpened tools followed by the measurement of forces using the piezoelectric dynamometer and the subsequent analysis of the influence of the different tool geometry. The last conducted experiment monitors how the overall cutting forces of individual end mills sharpened by different technology changed over specific milling time slots.
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Production technology for valve housing
Zimmer, Jakub ; Trčka, Tomáš (referee) ; Zemčík, Oskar (advisor)
This bachelor thesis is a proposal how to manufacture a valve housing. The work deals with the analysis of component, design technology, including the choice of machines, tools and gauges. The proposed technology is supported by the NC program. Variant technology is also ready for the part. All proposed technologies are evaluated technically and economically.
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Draft of rotary part production technology
Lánc, Kryštof ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
The thesis is focused on concept of manufacturing technology for rotary part in case of mass production. The main aim was established suitable manufacturing technology for rotary part, choosing lathe machine, cutting tools and creating of NC program. The part of diploma thesis contains configuration of lathe machine in software Sinumerik. Document includes also the basic rules for developing NC program for two channels lathe.
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Force loading of cutting tools during the machining process
Vančura, Tomáš ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
The theoretical part of the diploma thesis summarizes a knowledge of the force loading of the cutting tools and state of the art in the cutting force measurement. In the experimental part, work deals with the development of the software for a force records analysis. The main objective of the software is to automatise the processing and analysis of the measured force records. The functionality of the newly created software was verified by evaluating the circle-segment end mills experiments performed at the Institute of Manufacturing Technology of the Faculty of Mechanical Engineering, BUT.
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Renovation of railway wheelsets
Halásek, Jan ; Trčka, Tomáš (referee) ; Kalivoda, Milan (advisor)
This bachelor´s thesis deals with an analysis and a description of railway wheelsets´ renovation. The theme offers a complete view of a technology, conditions and renovations´ posibilities. In the theoretical part, there is mentioned a basic terminology with an overview of all defects and also their removing in the workroom practice. Practical part is illustrated with the technological process of a repaired vehical in the company DPOV, a. s. PSO Nymburk. In the end, there is a summary of all potencial possibilities leading towards improving the functioning of the company with the emphasis on renovation of a components, which nowadays must be eliminated out of operation.
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