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PREDICTION OPERATIONAL ACCURACY OF THE CNC MACHINING CENTRE
Michalíček, Michal ; Blecha, Petr (referee) ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
The main research topic of this dissertation thesis deals with the influence of the working accuracy related to large CNC machines on the required workpiece properties. The state-of-the art has constantly been developed and the customer’s requirements directed to manufacturers of the machine tools are increasingly demanding. There is required a high accuracy, reliability, shortening delivery times etc. The manufacturer is expected to fulfill all the customer’s requirements. The machining accuracy is dependent, among others, on the positioning accuracy of a machine tool that represents the position of the cutting tool relative to a workpiece. The accuracy of a particular machine tool is therefore a limiting factor concerned with reaching the highest accuracy and quality of a workpiece. Acceptance test procedures are initially realized within a manufacturing shop floor and then within a customer environment. The main subject of the testing procedures is to verify. basic properties of a machine tool such as basic dimensions of a machine, strokes in all respective coordinates, machine travels and spindle speeds. A machining of a workpiece with a desired precision specified by the customer is also performed. In this thesis, a new methodology to calculate and determine errors concerned with machining on vertical lathes is proposed with the aim of predicting the machining accuracy of CNC machine tools. The objective of this work was to determine the influence of machining accuracy of a CNC machine in connection with a subsequent geometrical accuracy of a workpiece. Considered position of a tool relative to a workpiece will be affected by errors concerned with a kinematical inaccuracy, geometrical errors and errors related to machining forces. A vertical lathe SKIQ 30 produced by TOSHULIN, a.s. has been used as a testing machine on which the proposed methodology has been verified. During processing various calculations in this thesis there has been found out that the machining inaccuracy of the machine – main topic of interest – is influenced by the machining conditions such as cutting conditions, material to be machined and even the setting of working positions of the machine. For instance, a position of the cross slide is determined by a workpiece height and a position of the lathe carriage that is determined by a workpiece diameter and a travel of the slide that is also determined by a workpiece height. It can be stated then that to predict the machining accuracy of work pieces, it is important to know the behavior of the machine in its all range of working envelope. Based on the information acquired about the behavior of the machine, it can be determined an appropriate position for a workpiece setting that allows utilizing the maximum reachable accuracy with respect to the stiffness and geometrical accuracy of the machine tool. An appropriate setting of initial working position may influence the subsequent geometrical accuracy of a workpiece.
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Tool changing of vertical turning lathe
Huňka, Radek ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
This master's thesis deals with the problems of tool changing of vertical turning lathe. Specifically about modular system of spindle locking in a ram. The master's thesis is shows types of structural design, choosing the best design with supporting technical - economics evaluation. After this is realized series of calculation controls. These define dimensions of the mechanical parts.
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Replacement of big diametral bearing at mounting of vertically lathe table
Sklenář, Jaroslav ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
This dissertation deals with table seating at a vertical lathe made by TOSHULIN, a.s. The target is to design such table seating which would replace the existing seating solution with a cross bearing having better technical and economical parameters. The dissertation includes analysis of some chosen variants of table seating; this analysis has been done from several aspects and it is completed by the subsequent evaluation. After the results of multi criterion analysis have been evaluated, I performed calculation as well as designing of two table seating variants in the practical dissertation part.
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SYSTEM APPROACH OF MACHINE TOOL DEVELOPMENT
Dosedla, Michal ; Demeč, Peter (referee) ; Skýpala, Milan (referee) ; Knoflíček, Radek (referee) ; Marek, Jiří (advisor)
The doctoral thesis deals with a position of a design process in machine tool life-cycle and with main design approaches. Main aim of the doctoral thesis is to bring System approach of machine tool development. This method follows design team experience with support by systematic methods and managing by product manager. Alongside this method respects System approach defined by Janicek. It is possible to achieve increasing of machine technical quality, reducing of final machine costs and reducing of time for machine tool creation by application of this method. System approach of machine tool development is focused on detailed outer and inner optimization of a machine structure from technical and economical point of view. This design approach is possible to apply in any production company because it is brought in intelligible way.
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PREDICTION OPERATIONAL ACCURACY OF THE CNC MACHINING CENTRE
Michalíček, Michal ; Blecha, Petr (referee) ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
The main research topic of this dissertation thesis deals with the influence of the working accuracy related to large CNC machines on the required workpiece properties. The state-of-the art has constantly been developed and the customer’s requirements directed to manufacturers of the machine tools are increasingly demanding. There is required a high accuracy, reliability, shortening delivery times etc. The manufacturer is expected to fulfill all the customer’s requirements. The machining accuracy is dependent, among others, on the positioning accuracy of a machine tool that represents the position of the cutting tool relative to a workpiece. The accuracy of a particular machine tool is therefore a limiting factor concerned with reaching the highest accuracy and quality of a workpiece. Acceptance test procedures are initially realized within a manufacturing shop floor and then within a customer environment. The main subject of the testing procedures is to verify. basic properties of a machine tool such as basic dimensions of a machine, strokes in all respective coordinates, machine travels and spindle speeds. A machining of a workpiece with a desired precision specified by the customer is also performed. In this thesis, a new methodology to calculate and determine errors concerned with machining on vertical lathes is proposed with the aim of predicting the machining accuracy of CNC machine tools. The objective of this work was to determine the influence of machining accuracy of a CNC machine in connection with a subsequent geometrical accuracy of a workpiece. Considered position of a tool relative to a workpiece will be affected by errors concerned with a kinematical inaccuracy, geometrical errors and errors related to machining forces. A vertical lathe SKIQ 30 produced by TOSHULIN, a.s. has been used as a testing machine on which the proposed methodology has been verified. During processing various calculations in this thesis there has been found out that the machining inaccuracy of the machine – main topic of interest – is influenced by the machining conditions such as cutting conditions, material to be machined and even the setting of working positions of the machine. For instance, a position of the cross slide is determined by a workpiece height and a position of the lathe carriage that is determined by a workpiece diameter and a travel of the slide that is also determined by a workpiece height. It can be stated then that to predict the machining accuracy of work pieces, it is important to know the behavior of the machine in its all range of working envelope. Based on the information acquired about the behavior of the machine, it can be determined an appropriate position for a workpiece setting that allows utilizing the maximum reachable accuracy with respect to the stiffness and geometrical accuracy of the machine tool. An appropriate setting of initial working position may influence the subsequent geometrical accuracy of a workpiece.
|
|
|
SYSTEM APPROACH OF MACHINE TOOL DEVELOPMENT
Dosedla, Michal ; Demeč, Peter (referee) ; Skýpala, Milan (referee) ; Knoflíček, Radek (referee) ; Marek, Jiří (advisor)
The doctoral thesis deals with a position of a design process in machine tool life-cycle and with main design approaches. Main aim of the doctoral thesis is to bring System approach of machine tool development. This method follows design team experience with support by systematic methods and managing by product manager. Alongside this method respects System approach defined by Janicek. It is possible to achieve increasing of machine technical quality, reducing of final machine costs and reducing of time for machine tool creation by application of this method. System approach of machine tool development is focused on detailed outer and inner optimization of a machine structure from technical and economical point of view. This design approach is possible to apply in any production company because it is brought in intelligible way.
|
|
|
Tool changing of vertical turning lathe
Huňka, Radek ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
This master's thesis deals with the problems of tool changing of vertical turning lathe. Specifically about modular system of spindle locking in a ram. The master's thesis is shows types of structural design, choosing the best design with supporting technical - economics evaluation. After this is realized series of calculation controls. These define dimensions of the mechanical parts.
|
|
|
Replacement of big diametral bearing at mounting of vertically lathe table
Sklenář, Jaroslav ; Skýpala, Milan (referee) ; Marek, Jiří (advisor)
This dissertation deals with table seating at a vertical lathe made by TOSHULIN, a.s. The target is to design such table seating which would replace the existing seating solution with a cross bearing having better technical and economical parameters. The dissertation includes analysis of some chosen variants of table seating; this analysis has been done from several aspects and it is completed by the subsequent evaluation. After the results of multi criterion analysis have been evaluated, I performed calculation as well as designing of two table seating variants in the practical dissertation part.
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