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Sands for the production of foundry moulds and cores
Fúsek, Jakub ; Rusín, Karel (referee) ; Cupák, Petr (advisor)
Bachelor thesis deals with survey, properties and usability of the most common foundry molding sands. The most common sands are silicas for their economical. In particular, sands used in the Czech Republic are described, there is also a sand quarry with non-Europe distribution. Sadly, they have also many defects which limit to their use. In these cases we use non-silica sands. The most popular non-silica sands are outlined, including currently expanding synthetic sands. There are also listed some basic data and properties, for example, fitness for purpose.
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Manufacture of centrifugal Castings
Minář, Martin ; Rusín, Karel (referee) ; Cupák, Petr (advisor)
The main goal of this bachelor thesis is to collect basic information related to the production of castings by centrifugal casting. It is focused on horizontal and vertical centrigugal casting, casting of various metals and their alloys, such as zinc, aluminum, iron, steel and silumin. This technology is compared with other casting methods in terms of specific characteristics, amount of usage, production economics, advantages, disadvantages, the resulting quality of castings and other factors.
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Comparison of technological, environmental and economical properties of various binder systems of mould sand mixtures
Ambrož, Ondřej ; Rusín, Karel (referee) ; Cupák, Petr (advisor)
This bachelor thesis is focused on a comparison of technological, environmental and economical properties of various binder systems of mould sand mixtures. The thesis comprises basic overview of the systems used in foundry practice and the individual systems are described properties, advantages, disadvantages and applications. There are mentioned harmful substances which are generated during the preparation of the sand mixture and during casting. Requirements for ecological production castings are a prerequisite for the development of new methods which are environmentally friendly and are also characterized by favorable technological and economic characteristics.
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Base sands for manufacture of foundry moulds and cores
Sedláčková, Petra ; Rusín, Karel (referee) ; Cupák, Petr (advisor)
This bachelor thesis describes a summary of sands which are used for foundry molding materials, and includes fields of their utilization. Surface structures of grains as well as their typical chemical and physical parameters are introduced. Czech quartz sands Provodín and Střeleč are described, further also the Slovak sand Šajdíkove Humence, Polish sands Szczakowa a Grudzeń Las, German sands Frechen and Haltern, and the American sand GBM. Out of non-quartz sands, there are listed: chamotte, Molochit, LK Sand from the Sand Team company, ceramic sands CKL and CKI from the Giba company, olivine, dunit (Magnolit), zircon, chromite, magnesite and chrom-magnesite, salt (salt cores). In the summary, there are also listed special sands of the German Hüttenes-Albertus company which are described in detail in Appendix 1. Sands are compared in graphs and tables according to these requirements: thermal expansion, a grain shape and medium grain size, a volume of elutriated parts smaller than 0.9 mm, refractoriness and a point of sintering.
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Interaction between liquid metal and foundry mixture
Tomek, Ladislav ; Muselík, Pavel (referee) ; Rusín, Karel (advisor)
Subject of the diploma thesis was to resolve influence of grey cast iron on penetration into cement sand. Methodology of trial was designed and its attestation was implemented in experimental and running conditions. On boundary-line cement sand and pouring metal was certified generation of complex allied substances. Created mathematical model of mechanical penetration proved influence of temperature and chemical composition of grey cast iron on range of penetration.
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Research plasticity of foundry sands
Macků, Martin ; Křístek, Jiří (referee) ; Rusín, Karel (advisor)
The subject of this thesis was to develop a comprehensive methodology for evaluating the plasticity of molding sand. This study was focused on four types of mixtures that are used in the foundry industry. For the evaluation of plasticity was important to provide an indicator of the deformation ability, calculation of deformation and logarithmic transformation for compression. Plasticity methodology was applied in this work only on the pressure effect. Studies of this issue can have a great influence on the production of correct forms due to the ability to withstand tension without breaking form.
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Foundry sands and their properties
Odložil, Jan ; Nezvalová, Hana (referee) ; Rusín, Karel (advisor)
Bachelor thesis describes advantages and disadvantages of base sands used in foundries. The most popular base sands are silicas for their economical and size fraction. They have also much defects as discontinued heat dilatation, acidit reaction and silicosis. Non-silica base sands have not this disadvantages, but they are more expensive. Some foundries have started applying new synthetic non-silica base sands in recent time, which are chemically neutral and the casting quality is high.
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STUDY OF BIOGENOUS BINDERS
Cupák, Petr ; Jelínek, Petr (referee) ; Neudert, Alois (referee) ; Rusín, Karel (advisor)
oundry production, which forms an integral part of the engineering industry, is a source of waste with a negative impact on the working and living environment. The pressure on greening the production in all production branches of industry does not dodge the foundry industry and technical engineers seek out possibilities of decreasing the negative impact of the production of casting on the environment. An important source of environmentally dangerous waste in foundry operation is the use of organic compounds during the preparation of shaping and core mixtures. Their substitution with materials that would ensure similar technological features of the shaping and core mixtures as the organic materials used hitherto and at the same time decrease the amount of solid, liquid and gaseous ecologically undesirable compounds used in or arising during the preparation and use of shaping and core mixtures, would be significant for decreasing the ecological burden connected to casting production. A promising group of materials usable as components of shaping and core mixtures are the biopolymer materials which can substitute the organic connective systems used in the production of foundry cores by the means of the so-called hot processes – Hot-Box and Warm-Box. This work focuses on the exploration of the technological and ecological features of several biopolymer materials available on the domestic market which have the potential to become a full alternative of the binders used so far on the basis of urea-formaldehyde, melamine-formaldehyde, phenol-formaldehyde and furan resins.
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The study of binder systems for technology Warm box
Lenghardová, Romana ; Malec, Silvestr (referee) ; Rusín, Karel (advisor)
The project elaborated in frame of engineering studies branch M2332-00. The project is submitting the study of binder systems for technology Warm box. Pursuant to the literary pursuit a problem of the technology Warm box these binders was tested: binder systems based of the Na-silicates, biogenous binders – proteins, polysacharides and fenol resins. Fenol resins and biogenous binders (K2 and Hide glue) showed to be optimal for core making technology Warm box. Biogenous binders are ecologically unexceptionable.
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