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Production of gears by hobbing
Ivánek, Radim ; Kalivoda, Milan (referee) ; Jaroš, Aleš (advisor)
The aim of this study is to compare the manufacturing costs and times of a gear hobbing process. The theoretical part of the thesis is aimed to describe the gears hobbing manufacturing process, their characteristics and this way used processing materials. The practical part of the thesis is comparing the manufacturing gear hobbing costs and machining times using high-speed steel tools to sintered carbides tools in line manufacturing. This study evaluates and rationalizes all the found and calculated data.
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Production forming drills and theier use in practice
Narovec, David ; Osička, Karel (referee) ; Dvořák, Milan (advisor)
The bachelor thesis deals with forming drills, their production and practical use. The forming technology with focus on the heating of the material for forming is described in the first part of the paper. The second part is focused on general drilling. The drilling technology, drilling process and various drill production techniques are covered. The twist drill is described as well and its basic parameters are mentioned. Twist forming drills are examined in the last part of the paper. Material choosing, technological drill forming process, final drill shape testing for its fading and practical utilization. In conclusion a practical study of cleft drill was performed.
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High-Speed Steel Drills and their Uses
Jaroš, Aleš ; Dvořák, Jaromír (referee) ; Sliwková, Petra (advisor)
This Bachelor thesis, as one can deduct from the title, deals with high-speed steel drills and their uses into practice. The problem of high-speed steel is described step by step from division, chemist to heat treatment. Fundamental features of drilling method and tools that are suitable for drilling are described either. The last part of Bachelor thesis is focused on producers and application of high-speed steel drills to practice.
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Analysis of durability and costs of monolithic milling and drilling tools
Kašpar, David ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
This bachelor thesis deals with the durability of different types of monolithic drilling and milling tools made of high-speed steel and sintered carbide. The theoretical part deals with durability, possible types of wear of monolithic drilling and milling tools and related circumstances. The practical part examines the durability of different types of tools for drilling and milling, their comparison in terms of cost and productivity of machining and their impact on production costs in the production of a simple part.
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High-Speed Steel Mills with PVD coatings and their Use
Žilák, Marek ; Fiala, Zdeněk (referee) ; Jaroš, Aleš (advisor)
This bachelor thesis "Mills from high-speed steel with PVD coatings and their use" deals with tool materials and their distribution (mainly high-speed steel). The problem of high-speed steels is analyzed (their distribution, properties and uses, chemical composition and finally heat treatment). Then the characteristics of the coating methods (mainly PVD) is analyzed. The conclusion of this work is focused on the types of spray coating and the responsibility of the high speed steel mills and their use in current practice.
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On the cutting performance of selected HSS drills
Med, Slavomír ; Dvořáková, Jana (referee) ; Píška, Miroslav (advisor)
The bachelor thesis aims on a twist drill. In the theorical part characterizes the parts of drill bit and presents its fabrication from fabrication of cutting material to coating. This part finishes by description of contemporary methods of measuring of cutting performance. The main goal of this thesis is to propose and realize measuring of cutting performance of which results we can compare selected HSS drill bits and recommend them to practice. The tests are described in the practical part which contains the evaluation of results too.
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Milling of axial groove in rotary turbine
Káčer, Pavel ; Prokop, Jaroslav (referee) ; Osička, Karel (advisor)
The aim of this work is comparison of special form tools for manufacture of grooves in rotor turbine. For this purpose tools are chosen from „A“ and „B“ company. Form milling cutters are confronted both in terms of their characteristic features, manufacturing methods, and time and economy intensity. Furthermore, there is described a possible future way of grooves‘ production through the use of the „C“ ‘s programme. Apart from that, this thesis also involves simple programme for comparing the chosen parameters.
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Modern methods in drilling.
Kodys, Martin ; Kalivoda, Milan (referee) ; Zemčík, Oskar (advisor)
This Bachelor’s thesis deals with modern methods in drilling. In the first part, the drilling methods are divided, followed by each method description and practical usage. The second part is devoted to the way of orientation in products of couple most significant producers of drilling tools.
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New Milling HSS Cutters for Roughing Operations
Jaroš, Aleš ; Janáč, Alexander (referee) ; Chladil, Josef (referee) ; Píška, Miroslav (advisor)
Dissertation thesis is focused on development, design and production of the new milling cutter which is used for roughing operations. High-speed steels, coating technology and milling technology are described in first chapters of dissertation thesis. The main part of this thesis is the design of the new milling cutter that has been designed on the basis of the machining simulation. The milling cutter is designed as a three-flute cylindrical end mill made of high speed steel. The each flute is composed of two special compensation edges. The compensation edges are used for reducing (at best suppression) tensile stress in the heel of the tooth. The milling cutter was made by lost wax technology, followed by grinding and thermal treatment. New designed tools were deposited by PVD coatings (e.g. (Al,Ti)N). Standard catalog milling cutters (producer ZPS - milling tools, Zlín, Czech Republic) were used for comparison the designed milling cutter. Carbon steel CSN 41 2050 (DIN 1.1191) was used for milling, which was carried out with using process liquid. The monitored parameters were force loading, flank wear and tensile stress during milling. The dynamometer Kistler was used for measuring force loading and data obtained during machining was used for stress analysis.
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Analysis of cutting tests on the performance of axial tools
Fasora, Jan ; Nečesánek, Emil (referee) ; Sedlák, Josef (advisor)
This master thesis deals with a cutting test on performance of an innovative high-speed steel twist drill. The theoretical part of the thesis is focused on the analysis of individual influences on the drilling process, the emphasis is placed on the influence of tool geometry. The main experimental part of the thesis deals with the influence of twist drill geometry on the cutting performance, specifically influence of the point angle and lip angle on the drilling process. The workpiece material is austenitic stainless steel. The results achieved in a completed experiment are used in a cutting tool development. The achieved results show that a layer of material with higher hardness situated on workpiece can increase a drill holes quality up to twice. To achieve a stable drilling process it is needed to obtain the values of the point angle and lip angle depending on the each other. In general, the recommended application range of these angles while drilling austenitic stainless steel can be 138° to 142° in the case of the point angle and 7° to 10° for lip angle.
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