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Corrosion Resistance of Structural Magnesium Alloys
Tkacz, Jakub ; Pacal, Bohumil (referee) ; Hadzima, Branislav (referee) ; Havlica, Jaromír (advisor)
This thesis describes magnesium alloys, their properties and methods of their production. However, experimental part is focused on AZ91 magnesium alloy. Conversion coatings were prepared on the AZ91 surface – chromate coating, phosphate permanganate coating and fluoride coating. Corrosion resistance of the prepared coatings were compared by immersion tests and by potentiodynamic methods. Evaluation of corrosion resistance by immersion tests was successful only for phosphate permanganate coating. Only this coating was removed during cleaning of the samples. For comparison of corrosion resistance was important to find the correct procedures and optimize the measurements methods. For these purposes have been chosen galvanic zinc coating on steel sheets. Thickness of the zinc coating were 8 and 30 microns. This coatings provide uniform zinc surface without heterogenities which was important for the potentiodynamic measurements. After optimization methods for potentiodynamic measurements by galvanic zinc coatings have been measured magnesium alloy AZ91 uncoated and coated by conversion coatings. For uncoated AZ91 magnesium alloy was determined suitable method so called virgin cathodic curve. On the other hand, for the coated AZ91 magnesium alloys was determined suitable method so called combined curve, within which we measured cyclic voltammetry curve (± 5 mV) and then virgin anodic curve.
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Fatigue endurance of extruded Mg alloy AZ91E
Sobola, Petr ; Štěpánek, Roman (referee) ; Pantělejev, Libor (advisor)
This thesis deals with fatigue behaviour of magnesium alloy AZ91E produced by extrusion. In the frame of this work, basic mechanical characteristics and data from performed fatigue tests were obtained. Further metallographic analysis of microstructure and fractographic analysis of broken specimens after fatigue tests were carried out.
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Conversion coatings and their characterisation
Březina, Matěj ; Doležal, Pavel (referee) ; Zmrzlý, Martin (advisor)
Aim of this study is to improve corrosion resistance of magnesium alloy AZ91 by conversion coatings. Influence of alloy microstructure on conversion coating growth and corrosion resistance was evaluated. Properties of pure magnesium and magnesium alloy AZ91 as well as the influence of alloying elements on properties of this alloy are described in theoretical part. Recent results of corrosion protection by conversion coatings on AZ type magnesium alloys are summarised in recherché part. Practical part focuses on preparation of hexavalent chromium based conversion coating and phosphate-permanganate based conversion coating on as cast AZ91 magnesium alloy, these coatings were subsequently applied on annealed AZ91 magnesium alloy. Corrosion protection of the coatings prepared on as cast and annealed alloy was evaluated by potentiodynamic measurements and testing in neutral salt spray. Furthermore the influence of plasma activation on phosphate-permanganate coating surface was studied.
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Fluoride coatings on magnesium prepared in melts
Drábiková, Juliána ; Richtera, Lukáš (referee) ; Zmrzlý, Martin (advisor)
This work deals with the corrosion protection of magnesium alloy AZ31, AZ61, AZ91 using fluoride conversion coating prepared from Na[BF4] melt. The theoretical part describes the properties of magnesium alloys, the recent results of fluoride conversion coatings preparation and analysis of the available literature about the properties of salt Na[BF4] and its decomposition products. The experimental part was devided into two main sections. The first deals with the corrosion resistance of the treated magnesium alloys (AZ31, AZ61, AZ91 and AZ91 annealed) in the Na[BF4] melt. Corrosion resistance was tested using potentiodynamic tests and tests in the corrosion chamber. In the second part, the mechanism has been studied for preparing fluoride conversion coating, where it was shown that in air-free atmosphere the oxidizing agent in the process is boron, which is reduced from BIII to B0, and thereby enables the fluoride conversion coating.
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Nickel coatings on magnesium alloys
Kosár, Petr ; Richtera, Lukáš (referee) ; Zmrzlý, Martin (advisor)
This diploma thesis is focused to nickel coatings on magnesium alloys. At the introduction of this work is briefly commented phase composition of AZ91 alloy, which is followed by detailed description of five very different theories of Ni-P coatings formation. Theoretical part is ended by review aimed to current states of development in areas of chemical nickel coating, influence of AZ91 alloy microstructure to current less deposition and possibility of surfactants influence to decrease of surface roughness. In experimental part of this thesis was the morphology and composition of Ni-P coatings including interlayers dependence on chemical composition of nickel-plating bath and magnesium alloy surface pre-treatment investigated using scanning electron microscopy and inverted optical microscopy. Average phosphorus content was obtained using energy dispersive analysis. Closing part of experimental part was dedicated for mechanical properties of coatings by micro-indentation analysis.
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Nickel coatings and their properties
Buchtík, Martin ; Tkacz, Jakub (referee) ; Zmrzlý, Martin (advisor)
The aim of the bachelor’s thesis was summary of existing knowledge concerning to electroless deposition of nickel coatings and their properties. In the theoretical part there are two chapters. In the first chapter present knowledge of chemical nickel plating is described in details. It also discuss mechanisms of this type of coating and individual components of nickel plating bath. In the second chapter there is summarized knowledge of composite coatings deposition and description of their mechanical properties. The experimental part deals with deposition of composite coatings on steel substrates and heat treatment of Ni-P coatings. Dependence of microhardness on temperature of heat treatment was studied and then there is also described dependence of microhardness on duration of heat treatment. Deposited coatings, their morphology and composition were studied using scanning electron microscope and EDS analysis. The values of microhardness of both types of coatings were measured and compared using microhardness tester.
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Magnesium alloys
Březina, Matěj ; Šoukal, František (referee) ; Zmrzlý, Martin (advisor)
The study is focused on corrosion and corrosion protection of magnesium and magnesium alloys. The theoretical part describes properties of magnesium and magnesium alloys. It shows their advantages as well as their disadvantages and discusses ideal use for these alloys. The theoretical part analyses basic corrosion characteristics and typical corrosion processes. It deals with types of corrosion protection and ways of its use. The experimental part was focused on metallographic analysis and corrosion behavior of magnesium alloy AZ91. Metallographic methods were used for preparing AZ91 to corrosion tests. The experimental part compared corrosion rate and degradation of pure AZ91 and AZ91 with conversion coating (phosphate-permanganate) in 3,5% sodium chloride solution in times: 1, 8 and 48 hours.
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Mg-alloy die-castings for automotive industry
Hejduk, Oldřich ; Pacal, Bohumil (referee) ; Čech, Jaroslav (advisor)
The thesis dealt in the degree of the bachelor study covers Mg-alloy die-castings for automotive industry. Major destination is description properties of Mg-alloy, special properties of Mg-alloy die-castings. Experimental part of this thesis deals posibility of mensuration and calculation residual tightness on the Mg-alloy die-casting AZ91D.
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Application of magnesium alloys castings
Pernica, Vítězslav ; Liškutín, Petr (referee) ; Roučka, Jaromír (advisor)
Magnesium alloys are still idle in technical applications because of their properties. The history of metal is not very old, the first application of its alloy started on the beginning of the 20th century. Magnesium is very light. Its weight is about one third less than the weight of aluminum and it is the third most frequented structural metal. However its preparation and processing can be problematical because magnesium has high affinity to oxygen. It causes intensive burning. During the century of stature have been improved both production and alloys. The usage of magnesium alloys took more importance and it is the most used alloy in automotive field sofar. Recently its demand expands mainly in electrotechnics. Next usage we can find in aeronautics, energetics, military and many other branches.
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