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Manufacturing of a VESA holder
Večeřa, Jaromír ; Podaný, Kamil (referee) ; Peterková, Eva (advisor)
This diploma thesis presents a proposal for manufacturing of a monitor holder supporting the VESA mounting system. The part is made of DC01 steel with a thickness of 2 mm, while the size of the production series was set at 150,000 pcs/year. After considering possible production variants, the use of a progressive combined tool combining cutting and bending was chosen as a suitable method. After technology control and selecting a suitable production process, calculations of forming forces and work were performed. The total force was set at 699,7 kN and the total forming work reaches 1,2 kJ. The S160 press from the company Šmeral Brno a.s. was chosen as a suitable machine for production. The semi-finished product in the form of a metal sheet coils will be fed into press by feeding device.
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Manufacturing of the turnbuckle of chain
Ondráček, Pavel ; Jopek, Miroslav (referee) ; Peterková, Eva (advisor)
The diploma thesis is focused on the design of the production technology of a chain tensioner. It is a spatial component made of 1.5 mm thick steel sheet with galvanized surface treatment. DC01 steel was selected as the most suitable material. When considering the production technologies, the production in a combined process tool was selected as the most efficient one for the series of 20,000 pieces. Regarding the tool of more complex design including springs, the production will be done in four steps on the LEN 63 eccentric press with accessories used for feeding and unwinding the metal sheet belt from the coil. The final price of the chain tensioner including the bolt and two nuts is 26 CZK.
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Manufacturing of a mounting clip by compound tool
Krčma, Erik ; Lidmila, Zdeněk (referee) ; Peterková, Eva (advisor)
The master's thesis deals with the design of the production technology for mounting clip for wooden panels. The material is hot-dip galvanized steel DX51D+Z140 with a thickness of 0,5 mm. The annual series of 600 000 pieces will be made from a coil. The proposed production process consists of five steps, which involves puncing, bending and embossing. A progressive die was designed for the production of the given part. The forming force required for stamping is 190 kN. A PE30H mechanical press from Vaptech company was chosen for the fabrication.
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Production of the component "Cable clamp"
Hráček, Josef ; Štroner, Marek (referee) ; Žák, Ladislav (advisor)
The bachelor thesis deals with the suggestion of a cable clamp bracket, which is used for fastening cables. The component is made from a stainless steel sheet X5CrNi18-10 with a thickness of 2 mm and manufacturing production 200 000 pieces per year. Through comparing the manufacturing options, the production based on a progressive combination tool was chosen. By considering the viability, setting the unrolled shape, placing the part on the strip, and choosing the coil as the semi-finished product, the manufacturing process, consisting of five steps, was selected. In accordance with manufacturing methods and, technological and construction calculation the tool was constructed. Eccentric press machine S 160 E, by Šmeral Brno a.s., was selected as suitable machine. Employing economical evaluation, the market value was set at 25 Kč, with a 42% margin. The turning point was set at 38 970 pieces.
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Manufacturing of mirrors clamp
Večeřa, Jaromír ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
This thesis presents a proposal for manufacturing of a mirror clamp, used for wall mounting. The clamp is made of stainless steel 1.4301 with a thickness of 1 mm. Manufacture series produces 40,000 pcs/year. After considering the individual manufacturing options, production in the combined process tool was chosen. The manufacture takes place in five steps, the utilization of the material is 84.1 %. This was completely proved by technological, design and control calculations. According to these calculations, a tool was designed with all of the technical documentation. Due to the forming force of 180 kN and the work of 113 kJ, the eccentric press T-30 CE from the company SanGiacomo Presse was chosen.
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Manufacturing of clip
Melezinek, František ; Harant, Martin (referee) ; Podaný, Kamil (advisor)
The thesis deals with technology of clip manufacture, used as connecting segment of clip frame. The molding is made out of 0,3 mm metal sheet and includes a number of bends and shaped cuts. Based on analysis of suitable production metods and size of series of 300 000 pieces per year, progressive combined tool was chosen as the best option. The part will be made in eight steps combining cutting and bending. For semi-finished product was used 53,4 mm wide roll of sheet metal. As material was choosen spring low alloy steel 51CrV4. Based on calculated force 43kN and work 15kJ the part will be produced on universal hydraulic press CUPS 6,3 DEU manufactured by HŠV stroje a.s.
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Production of a part of the TV bracket
Vodák, Marek ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
This master’s thesis is focused on the design of the technology to produce a part of the TV bracket. The part is made of steel sheet with a thickness of 2.5 mm. The structural steel S235JR was chosen as the most suitable material with following powder coating. From the possible variants, the production by progressive forming tool was chosen with respect to production requirements and a series size of 30 000 pieces by year. The part will be made in seven steps in designed tool and the total required force is 1013 kN. The production will take place on a mechanical press PCK12 from Bliss-Bret with a maximum force of 1250 kN. The final price of the part is 39.4 Kč.
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Production of a part of the data projector bracket
Starý, Petr ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
The diploma thesis presents technology production design of a data projector bracket made of 2 mm thickness 11 321 steel plate. Considering the large production quantity and maximum tolerable deviations, a progressive die tool along with cutting and bending was chosen as the optimal solution for this type of production, based on a variant solution. Technological aspects were assessed, the production process was established, and technological and control calculations were performed. According to the total forming force of 2 000 kN, the LDC 250 mechanical press with a nominal force of 2 500 kN, manufactured in Šmeral Brno a.s., was chosen to meet the production requirements. The chosen material in a form of metal sheet coils will be supplied to the machine by a feeding device. The article will be manufactured in six steps. Based on technical-economic evaluation, the final price of a single piece in a series of 250 000 pieces per year was set at 30,80 Kč.
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Production of cover drain
Hollein, Radek ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Diploma thesis deals with the design of producing the cover drain. The cover serves to catch impurities while draining liquids. The part is made of 1.4301 stainless steel, using 1-mm thick sheet metal. The size of the annual production series is 30,000 units. As an optimal method of production, progressive cutting and shallow drawing were selected in a combined and a one-purpose tool. Technological and design calculations were performed according to which tools were designed. The LENP 100 press was selected considering the total required pressing force. The cost of one piece production was calculated at 18.91 CZK and the production becomes profitable with annual production higher than 19,478 units per year.
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Production of sheet metal part
Bachurek, David ; Heinl, Tomáš (referee) ; Žák, Ladislav (advisor)
The project elaborates the desing of establishing angle. It is made from 1 mm thick galvanized sheet EN10346-DX53D+Z100-M-B-C in production 200 000 parts per year. A technology of shearing and bending at progressive die tool was selected from several options as the most suitable technology of manufacturing. There are standartized parts in progressive stamping tool. Tool is designed for eccentric press LEN 63C from producer ŠMERAL Trnava. The eccentric press includes 630 kN of forming force. The function parts are made from alloy tool steel 19 436.9 with heat treatment according to technical documentation.
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