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Production of a corner sink
Soldán, Josef ; Dvořák, Milan (referee) ; Císařová, Michaela (advisor)
This diploma thesis if focused on the production of a corner sink from stainless steel sheet 1.4301. Based on analysis of manufacturing possibilities the best solution is to produce corner sink by a conventional tool in serval operations, which was the main focus of theoretical part of this thesis. In addition, this choose is in conform with assignment of this diploma thesis. Practical part of this thesis was focused on check of technologicity followed with design of suitable shape of sheet for deep drawing. Further calculation of amount of required draws in specific drawing operations, calculation of drawing forces and works and calculation of parameters of drawing tool. These calculations were checked by numerical simulation which discovered possible defects whereupon the shape of corner sink was modified in order to limit these defects. Based on these calculations the universal drawing tool was designed. In the ending of this thesis the techno-economic evaluation was made which confirmed the economic advantage of this universality.
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Production of cover drain
Hollein, Radek ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Diploma thesis deals with the design of producing the cover drain. The cover serves to catch impurities while draining liquids. The part is made of 1.4301 stainless steel, using 1-mm thick sheet metal. The size of the annual production series is 30,000 units. As an optimal method of production, progressive cutting and shallow drawing were selected in a combined and a one-purpose tool. Technological and design calculations were performed according to which tools were designed. The LENP 100 press was selected considering the total required pressing force. The cost of one piece production was calculated at 18.91 CZK and the production becomes profitable with annual production higher than 19,478 units per year.
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Tube Flaring Technology under Dynamic Conditions
Macháček, David ; Forejt, Milan (referee) ; Peterková, Eva (advisor)
This master thesis is divided into three main parts. In first part is more closely described the method of tube flaring. Tube flaring was chosen for analysis of biaxial stress, in this thesis particularly in the presence of high strain rate. In the second part is more closely described influence of high strain rate on the forming process. There is described influence of high strain rate on behavior of the material, hardening, change of quasi-static yield strength to the dynamic yield strength, influence of high strain rate on the microstructure and more. During the description of these processes there is effort to describe the cause of these changes as well. For this task was used domestic and foreign literature, as well as peer review papers whose authors study intensively this problematic. Besides all of the above there is also derived the velocity of elastic and plastic wave. In the end is evaluated experiment, in which was done tube flaring, which is part of this master thesis. Results from the 3D optical system ARAMIS are interpreted with the help of Microsoft Excel, where the chosen results were used as the input to the equations modified for the dynamic loading.
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Design production of sink
Pecha, Oldřich ; Dvořák, Milan (referee) ; Podaný, Kamil (advisor)
Thesis submits concept of the sink fabrication technology where circular sink is made from rustproof austenitic steel 1.4301 (X5CrNi 18-10) using technology of conventional deep drawing without reducing wall’s thickness. Hydraulic press YL32 - 400 with nominal force 400 kN has been chosen as the production machine. Drawing tool with holder was designed to be used for this technology and its drawing documentation had been enclosed in this thesis. Size of the production series was set for 20 000 products annually. Control simulation of the drawing process has proven that designed component can be made and that computations are correct. Economic and technological estimation was performed which resulted in price being set for 555 czech crowns per piece. After manufacturing first 7 447 products the manufacturing process will become economically profitable.
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