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Production concept of adjustable holder
Slavík, Tomáš ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The discussed issue was the production of the body of the adjustable universal holder for license plates, blinkers, and reflectors for Yamaha motorcycles. The material chosen for the production of the component was DC01 steel with a thickness of 3 mm and the size of the series is 120 000 pieces per year. After evaluating considered production variants, it was decided that the part will be made in compound tool that combine shearing and bending operations. The part will be produced by four shearing operations, three inter-shearing operations, one bending operation and by shearing the finished component from the sheet metal strip. Sheet metal coil was selected as the semi-finished product, with a material usage rate of 51,46%. Based on technological calculations, it was decided that the eccentric press DM400 from Formetal will be used for production. The tool design with a spring floating guide was chosen and his parameters were derived from previous calculations and the selected production process.
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Manufacturing of protecting cover by compound tool
Janáč, Jakub ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The master‘s thesis deals with a proposal of the manufacturing of a protective cover, which is sheet metal part with a thickness of 3 mm from the EN AW-3103 alloy. According to the analysis of possible technologies, the most effective option is production in a progressive die. This combines cutting and bending and these technologies are analyzed in a literature study. Based on the assessment of the technology control and control calculations a die is designed. This die produces the part in five steps. As a suitable machine an eccentric press Vaptech PE160MA is chosen.
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Manufacturing of a post anchor base by compound tool
Pokorný, Michal ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The bachelor thesis deals with the design of a production process of an anchor, which is used to connect wooden beams to a concrete base. Steel sheet 11 375 of a 4 mm thickness was chosen for the production. A combination of cutting and bending technologies will be used to achieve the desired shape of the component. Technological and control calculations were performed for the cutting and bending operations. Based on the calculations, the compound tool was designed and constructed and a drawing documentation of it was created. A semi-finished product in the form of a roll sheet will be used for production. The PMV 300 mechanical press, supplemented by a feeding line, was proposed as a suitable machine for production.
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Manufacturing of a Cable Bottom Part of a Switchboard
Radnický, František ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
This master´s thesis is focused on design of suitable technology of cable bottom part of a switchboard, made from aluminum EN AW-1050A. As the semi-finished product is chosen the coil of sheet metal with a thickness of 2 mm. The production series of this component is 300 000 pieces per year. To select the most suitable technology for the production of solved component the evaluation of different available technologies was carried out, of which as the most appropriate method, the compound tool combining shearing and bending is selected. Literary search was created to the mentioned technologies. Furthermore, the technological and constructional solution is elaborated, which also includes the design of the combined process tool. As a forming machine was selected eccentric press Mecânica Exacta DM 250, where the compound tool is clamped. In the last phase, a technical and economic evaluation is performed to verify the suitability of the proposed solution.
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Manufacturing of metal yoke of electrical socket by compound tool
Svozilová, Lucie ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The project elaborated design of technology production of the metal yoke of electrical socket made of steel DX51D + Z200 by compound progressive tool. Stock material for series of 200 000 pieces is a strip of coil. Manufacturing is realised in five steps consist of cutting, bending and flanging. For flanging was constructed a special mechanism for whose is necessary to use hydraulic counterholder, which is sold as a special peripheral equipment of manufacturing machine. The machine choice was adapted to this criterium. The servopress DSF-N1-800A was chosen as a manufacturing machine, which is made by AIDA company. The press can produce force of 800 kN and make work of 4000 J. Selling price of a one yoke is 24,5 Kč when the profit is one hundred percent. The break-even point comes with 58 140 made piece.
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Manufacturing of the TV Wall Bracket
Kráčmar, Lukáš ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
This master’s thesis conducted within the master's degree focuses on the design of production for component, which is a wall-mount the TV. The blank is sheet steel DC03 and the annual production is 300,000 pieces. After exploring possible options of manufacturing was chosen compound tool. In the theoretical part were explored technology used cutting and bending. Further, the manufacturing process and tool design were made. The suitability of the solution was verified by economic evaluation.
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Manufacturing of part of door lock by compound tool
Nečas, Petr ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
Academic thesis, drawn up within the framework of engineering studies, presents a proposal optimal production of garage door lock striker. The part is manufactured from steel sheet S275JR of 1.5 mm thickness. By the analysis of its possible methods of production, with regard to the required annual series of 500,000 pieces, was chosen technology of manufacturing the part in the compound tool by blanking and bending processes. For these technologies was designed solution of the compound tool and automatic production line with the eccentric crank press SMERAL S160, where is the compound tool fixed. The measure of financial performance of manufacturing the part is economical assessing. In the current state is investment return in the production of 179,186 pieces of the parts.
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The Antenna Bracket Manufacturing by a Compound Tool
Lipka, Ondřej ; Lidmila, Zdeněk (referee) ; Peterková, Eva (advisor)
This master’s thesis focuses on the concept of large-lot manufacturing of sheet metal component made from DC01 steel. Based on forethought, the method of compound tool combining shearing and bending was chosen. The theoretical part analyses used technologies in detail. In the next part specific course of manufacture was created and supplied with technological calculations. Based on all needed facts the tool was designed and after that forming machine, LDC 160 crank press, was chosen. At the end the usability of designed concept was confirmed with economical calculations.
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Corner fitting manufacturing by compound tool
Loukota, David ; Žák, Ladislav (referee) ; Peterková, Eva (advisor)
Project have for purpose propose acceptable technology for manufacturing corner fitting by compound tool. Corner fitting is made from steel sheet 11 321.1 thickness 1,5 mm in production set 600 000 pieces in a year. Was select variant with manufacturing compound tool, which make to part on four steps on automatized manufacturing line. This line includes press about power press 1000 kN, feeding and levelling serving and containing rewinder. In economic results are calculated costs production of a piece, final costs and break-even point which is coming after production 216 049 pieces.
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Form shim manufacturing by compound tool
Bartoš, Martin ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
Purpose of this diploma thesis is a design of a compound tool for manufacturing the form shim. The form shim is made by shearing and bending technology from steel sheet 11 343.1. Thickness is 2 mm. On the basis of a literary study and design calculations was designed the compound tool, which will manufacture this component by 4 actions on the automated line containing rewinder, feeding levelling machine and eccentric press with designed compound tool. Economic calculations show that the designed manufacturing is profitable.
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