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Milling of Thin-Walled Parts for Aircraft Industry
Chuvashev, Anton ; Polzer, Aleš (referee) ; Píška, Miroslav (advisor)
This diploma thesis deals with issues in machining of thin-walled components. Its first part describes materials used in the aircraft industry. Then it focuses on issues associated with the prediction of deflections of a rib wall during machining. Later on it focuses on different methods and strategies of thin-walled part milling. The diploma thesis also describes an experiment of manufacturing thin-walled components in the form of ribs and evaluation parameters such as roughness, perpendicularity and straightness deviations, width of the rib and force loading of a cutting tool as measured by various gages. The final part is devoted to a calculation of the specific cutting force and its comparison with its theoretical value.
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Machining of titanium alloys
Müller, Peter ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
The bachelor thesis specifies the most important properties and production processes of titanium, categorizes titanium alloys and their properties. In the experimental part, titanium alloy Ti-6Al-4V blank was machined and cutting forces were measured, depending on selected feeds per revolution. Subsequently specific cutting force was calculated and compared with values given by the tool manufacturers.
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Prediction of cutting forces and quality of surface when milling with high feeds
Mikel, Pavel ; Humár, Anton (referee) ; Píška, Miroslav (advisor)
Theoretical study describes force analysis and quality of surface when milling. In the experiment the emphasis is on determining forces and surface quality in milling in response to changes in feed rate. Especially determination of specific cutting force kc and cutting force Fc at materials from aluminium alloy AlSi9Cu3, titanium alloy Ti6Al4V and steel C45, the used tool was a milling cutter for high feeds. In the experimental section is furthermore contained statistical evaluation data which demonstrate a certain prediction changes of cutting load and surface roughness when changing feeds.
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Machining of Titanium Alloys
Karásek, Jan ; Slaný, Martin (referee) ; Píška, Miroslav (advisor)
The main goal of this work is the analysis of manufacturing costs for the component of wheel´s blower. Followed by setting up the size of specific cutting force for milling operation of the titanium alloy Ti-Al6-Mo2-Cr2-Fe-Si, the used tool was a milling cutter which is made out of sintered carbide with conical and spherical face. The final values which are at intervals of 1500 to 1800 MPa were compared with the values of the Sandvik Coromant firm kc = 1690 MPa, for titanium alloy with the strenght in tension Rm = 1050 MPa.
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Analysis of Specific Cutting Forces for New Materials and CNC Machining
Fiala, Zdeněk ; Bach, Pavel (referee) ; Petrů,, Jana (referee) ; Píška, Miroslav (advisor)
This dissertation thesis is focused on the analysis of specific cutting forces and accompanying effects during machining of the new materials, composite materials. The experimental part is split up to two main chapters. In the first chapter, the development of specific cutting forces is analyzed in detail when cutting conditions are changing. The experimental machining of glass/polyester and carbon/epoxy composites is described for fibers orientations 0 a 90 (ie, the orientation of the fibers in the feed rate direction and perpendicular to the feed rate direction). The influence of the cutting tool flank wear on the specific cutting force is investigated further. The last section compares the values of specific cutting forces when machining with carbide milling tools deposited by different types of coating. The second chapter describes the measurement of sound spectrums generated by cutting process, sound maps creating and finding possible correlations between dominant frequencies of the sound and the specific cutting forces, or the cutting tool flank wear. The measurements are described for the cases of machining steel 15 260.7 and glass-polyester composite material.
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Machining of titanium alloys
Kinc, Jiří ; Humár, Anton (referee) ; Píška, Miroslav (advisor)
This thesis describe titanium and titanium alloys from the perspective of charakter, production and use. Thesis gives information about difficulty connected with machining titanium by basic machining methods. Titanium alloy Ti6A14V was turned in practical part. Intention was to measure cutting force and specific cutting force.
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Machining of titanium alloys
Müller, Peter ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
The bachelor thesis specifies the most important properties and production processes of titanium, categorizes titanium alloys and their properties. In the experimental part, titanium alloy Ti-6Al-4V blank was machined and cutting forces were measured, depending on selected feeds per revolution. Subsequently specific cutting force was calculated and compared with values given by the tool manufacturers.
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Milling of Thin-Walled Parts for Aircraft Industry
Chuvashev, Anton ; Polzer, Aleš (referee) ; Píška, Miroslav (advisor)
This diploma thesis deals with issues in machining of thin-walled components. Its first part describes materials used in the aircraft industry. Then it focuses on issues associated with the prediction of deflections of a rib wall during machining. Later on it focuses on different methods and strategies of thin-walled part milling. The diploma thesis also describes an experiment of manufacturing thin-walled components in the form of ribs and evaluation parameters such as roughness, perpendicularity and straightness deviations, width of the rib and force loading of a cutting tool as measured by various gages. The final part is devoted to a calculation of the specific cutting force and its comparison with its theoretical value.
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|
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Analysis of Specific Cutting Forces for New Materials and CNC Machining
Fiala, Zdeněk ; Bach, Pavel (referee) ; Petrů,, Jana (referee) ; Píška, Miroslav (advisor)
This dissertation thesis is focused on the analysis of specific cutting forces and accompanying effects during machining of the new materials, composite materials. The experimental part is split up to two main chapters. In the first chapter, the development of specific cutting forces is analyzed in detail when cutting conditions are changing. The experimental machining of glass/polyester and carbon/epoxy composites is described for fibers orientations 0 a 90 (ie, the orientation of the fibers in the feed rate direction and perpendicular to the feed rate direction). The influence of the cutting tool flank wear on the specific cutting force is investigated further. The last section compares the values of specific cutting forces when machining with carbide milling tools deposited by different types of coating. The second chapter describes the measurement of sound spectrums generated by cutting process, sound maps creating and finding possible correlations between dominant frequencies of the sound and the specific cutting forces, or the cutting tool flank wear. The measurements are described for the cases of machining steel 15 260.7 and glass-polyester composite material.
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