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Production of terminal pin by cold forming
Šuranský, David ; Lidmila, Zdeněk (oponent) ; Forejt, Milan (vedoucí práce)
The thesis presents a manufacturing technology proposition for a terminal pin made of copper according to ČSN 42 3001.1 located in combution engine distributor in a series of 320 000 pcs. Based on a literature study, 3 versions of operation sequence were proposed, 2 of them with concern for lowest number of operations possible and the third, chosen one, was designed so the strain and therefore mechanical properties were equal in whole volume of final part. Forming force and work were calculated, utilizing the Johnson-Cook material model. Overall calculated forming force was 64,5 kN and total work for one part 189 J. Subsequently technical drawings of die and punch for the second operation of forward extrusion of shaft were processed along with workspace assembly drawing for the Šmeral TPM 5 machine, which was chosen for the fabrication. Economic evaluation set the costs for one part manufactured 0,09 Eur and equilibrium point, after which the production generates profit, located at 170 000 pcs produced.
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Production of terminal pin by cold forming
Šuranský, David ; Lidmila, Zdeněk (oponent) ; Forejt, Milan (vedoucí práce)
The thesis presents a manufacturing technology proposition for a terminal pin made of copper according to ČSN 42 3001.1 located in combution engine distributor in a series of 320 000 pcs. Based on a literature study, 3 versions of operation sequence were proposed, 2 of them with concern for lowest number of operations possible and the third, chosen one, was designed so the strain and therefore mechanical properties were equal in whole volume of final part. Forming force and work were calculated, utilizing the Johnson-Cook material model. Overall calculated forming force was 64,5 kN and total work for one part 189 J. Subsequently technical drawings of die and punch for the second operation of forward extrusion of shaft were processed along with workspace assembly drawing for the Šmeral TPM 5 machine, which was chosen for the fabrication. Economic evaluation set the costs for one part manufactured 0,09 Eur and equilibrium point, after which the production generates profit, located at 170 000 pcs produced.
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