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Technology of production cover by forming
Hansen, Petra ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
Master´s thesis project elaborated within the scope of Master´s degree submits a proposal of manufacture technologies for complicated components with the transition of an elliptical shell into a rectangular shape. Material: Aluminium EN: AW-3003, thickness 2 mm. Estimated annual production: 80 000 pieces. Drawing tool with blankholder was designed based on calculations and literature study of deep drawing. The drawing operation is performed by a hydraulic press ZH 50 with a rated power of 500 kN. The drawing tools are made from tool steel 1.2379 (19 573). Proposal of suitable technologies respectively drawing proces was verified by simulation program FormingSuite and PAM-STAMP.
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Production form-parts by cutting
Hansen, Petra ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
The thesis elaborated in an undergraduate degree in Manufacturing Technology, proposes a technology for cutting form parts. The specified component is made from 3 mm sheet metal. The material component is structural steel EN S235JRG1. Based on the literature study, several possible methods of production parts are described. After evaluation of the required accuracy, surface quality and yearly volume of production (100 000 units / year) the technology of fine blanking has been chosen. For the production of components will be used: Triple hydraulic press, HFA 3200plus, made by Feintool. Cutting tool has been designed with moving punch, and the tool contains standardized parts. The economic comparison has been made between the methods of precision cutting, trimming and unconventional classic laser technology.
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Technology of production cover by forming
Hansen, Petra ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
Master´s thesis project elaborated within the scope of Master´s degree submits a proposal of manufacture technologies for complicated components with the transition of an elliptical shell into a rectangular shape. Material: Aluminium EN: AW-3003, thickness 2 mm. Estimated annual production: 80 000 pieces. Drawing tool with blankholder was designed based on calculations and literature study of deep drawing. The drawing operation is performed by a hydraulic press ZH 50 with a rated power of 500 kN. The drawing tools are made from tool steel 1.2379 (19 573). Proposal of suitable technologies respectively drawing proces was verified by simulation program FormingSuite and PAM-STAMP.
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Production form-parts by cutting
Hansen, Petra ; Štroner, Marek (referee) ; Dvořák, Milan (advisor)
The thesis elaborated in an undergraduate degree in Manufacturing Technology, proposes a technology for cutting form parts. The specified component is made from 3 mm sheet metal. The material component is structural steel EN S235JRG1. Based on the literature study, several possible methods of production parts are described. After evaluation of the required accuracy, surface quality and yearly volume of production (100 000 units / year) the technology of fine blanking has been chosen. For the production of components will be used: Triple hydraulic press, HFA 3200plus, made by Feintool. Cutting tool has been designed with moving punch, and the tool contains standardized parts. The economic comparison has been made between the methods of precision cutting, trimming and unconventional classic laser technology.
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