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Machining of hardened parts
Heiserová, Sofia ; Sliwková, Petra (referee) ; Polzer, Aleš (advisor)
The usage of quenched materials in industrial production leads to the application of hard machining. Higher requirements for machines and cutting tools are needed during hard machining than during conventional machining. Quenched materials carry problem of volume and geometric changes after quenching and after machining as well. It is necessary to think about volumetric compensation in advance, before quenching of the workpiece. An experiment is suggested for optimalisation of longitudinal turning of steels 42CrMo4 and 50CrMo4. Hard turning has notable benefits such as flexibility of cutting tools and elimination of coolants, which provides ecological benefits. However, the disadvantages are higher tool wear and high prices of tools.
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Force loading of milling tools during the machining process
Švec, Michal ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
This thesis compares the force load of two kinds of cutting tool inserts while milling. The thesis is devided into two main parts – research and experiment. The research part is focused on the theory of the force load measuring, cutting tools and cutting tool inserts and their coating. 14 grooves were made with each cutting insert while the force load was measured. Constant cutting conditions were applied. The experiment was repeated four times for each kind of cutting insert. The aim of the thesis is to determine if both kinds of inserts mill with the same force load. The results reveal that one kind of cutting tool inserts mill with the force load higher up to 85 %.
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Battery pack for an electric car
List, Jaroslav ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
Thesis deals with the design of a battery box with lithium-ion technology, for the largest possible driving range of the BUT SuperEL II electric car. Based on the analysis of the electric vehicle available space and the parameters of the electronic system, the maximum size of the entire set of 84s130p batteries was designed. 18650 cells with NMC technology were selected due to the very high gravimetric and volumetric density, which reaches 274 Wh/kg and 564 kWh/m3. The total nominal capacity of the designed battery boxes in the electric car is 138 kWh. The total gravimetric energy density of the designed box is 215.6 Wh/kg. It allows the electric car to reach the theoretical range with a consumption of 14 kWh/100 km of almost 1000 km. The individual battery modules of the battery box are controlled for optimal operating conditions by means of a BMS. The whole set is divided into 5 battery boxes. These boxes are manufactured using the technology of bent welded sheets from aluminum alloy EN AW 1050A and steel 1.4301. FEM analyzes were performed to verify the mechanical strength of the designed structure. The work also deals with the design of battery modules and their connection.
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Force loading of cutting tools during the machining process
Vančura, Tomáš ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
The theoretical part of the diploma thesis summarizes a knowledge of the force loading of the cutting tools and state of the art in the cutting force measurement. In the experimental part, work deals with the development of the software for a force records analysis. The main objective of the software is to automatise the processing and analysis of the measured force records. The functionality of the newly created software was verified by evaluating the circle-segment end mills experiments performed at the Institute of Manufacturing Technology of the Faculty of Mechanical Engineering, BUT.
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Design of injection mold production technology for precision casting
Fendrich, Tomáš ; Polzer, Aleš (referee) ; Zlámal, Tomáš (advisor)
The diploma thesis deals with the design and production of an aluminum injection mold for investment casting. The work briefly describes the technology of investment casting together with a description of the types of molds, their internal arrangement and the most commonly used materials. Another part of the work is devoted to the analysis of aluminum molds machining. Emphasis was placed mainly on those operations, that will be used in production of mold. The practical part describes in detail the process of designing the model and mold, as well as the process of designing production technology. The construction is performed using the program SolidWorks, production technology using the program SolidCam. At the end of the work, the mold is assembled and the functionality of the mold is verified by means of test injection and economic evaluation is made.
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Machining of vulcanizing molds from aluminum alloys
Kaška, Zdeněk ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
This diploma thesis is focused on the issue of deep drilling of vulcanization molds from various aluminum alloys. The work will describe a brief description of machined materials and tools for deep drilling, including the production of the vulcanization mold itself. Based on experimental measurements, the analysis of data and knowledge gained from deep drilling of aluminum alloys with different silicon contents will be performed. In the end, the individual components of force loads for both machined materials will be compared
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Implementation of SolidCAM software in an engineering company
Olejníček, Petr ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
This Masters thesis examines the production of a revolver frame and the implementation of a new CAM system for the manufacturing process. This thesis contain four parts. The first part is focused on the current manufacturing process. The second part of the thesis consists of a new proposal to use progressive rotary tools and elements of automation for inspection by the Equator Gauging System. The third part proposes a new manufacturing strategy for the revolver frame. At the end of the thesis, the production times of proposed and current technologies are compared.
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Draft of rotary part production technology
Lánc, Kryštof ; Trčka, Tomáš (referee) ; Polzer, Aleš (advisor)
The thesis is focused on concept of manufacturing technology for rotary part in case of mass production. The main aim was established suitable manufacturing technology for rotary part, choosing lathe machine, cutting tools and creating of NC program. The part of diploma thesis contains configuration of lathe machine in software Sinumerik. Document includes also the basic rules for developing NC program for two channels lathe.
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Application of CAD/CAM software PowerMILL 2020 for reverse engineering
Rais, Tomáš ; Sliwková, Petra (referee) ; Polzer, Aleš (advisor)
This thesis is dealing with usage of software PowerMILL 2020 in reverse engineering and introduction of additive technologies in this software. The part of a Rubbik’s cube was chosen as a model for this thesis. There will be assigned particular dimensions to ensure dimensions functionality, in the first part. In the second part, there will be designed tools, calculated technological conditions and designed machines for production. Those technological conditions will be used in next chapter, where the NC program for the production of a part will be created. In the last chapter there will be briefly executed technical – economic evaluation of designed variant.
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