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Manufacturing of the box
Bednář, Jaroslav ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
This thesis concerns the design and production of a rotary-shaped soap box made of chrome-nickel austenitic steel 1.4301 0.5 mm thick, with a production batch of 50,000 boxes per year. Due to the size of the batch, the cutting and drawing technology without wall thinning was chosen for one drawing operation using a single tool. Based on analysis of the possibility of producing the tool and the necessary calculations, a tool was designed for the production of the lid and another tool was designed for the production of the lower part of the box. The corresponding hydraulic presses were then selected. A CUPS 25 DEU press from HŠV Polička with a forming force of 250 kN was selected to produce the lid and a Formetal PPCT-200 press with a forming force of 2000 kN was selected to produce the bottom part of the box. The production process is fully automated with an unwinding, straightening and scrapping line from Šmeral.

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