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Design of fast magnetorheological damper piston group using selective laser melting technology
Vítek, Petr ; Růžička, Bronislav (referee) ; Strecker, Zbyněk (advisor)
The diploma thesis deals with the development of the magnetic circuit of Magnetoreological (MR) dampers with a short time response. To achieve a short response time, a shape approach was chosen whereby the geometry of the magnetic circuit was chosen to significantly eliminate the occurrence of eddy currents. The influence of structures on magnetic properties was first examined on a simpler toroidal core and then the optimization was subjected to the magnetic circuit of the MR damper itself. Geometry optimization was done using FEM simulations. The resulting geometry was made of pure iron using Selective Laser Melting technology (SLM). In addition, a MR damper was completed and its properties on air and with MR fluid were measured, which were then compared with previously developed rapid MR dampers. It has been found that the newly designed magnetic circuit achieves similar time responses as all other compared fast MR dampers and reaches a higher dynamic range than most of the compared variants. The proposed magnetic circuit also has a significantly reduced weight.

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