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Bulk forming technology of carrier pin
Večeřa, Jiří ; Samek, Radko (referee) ; Forejt, Milan (advisor)
This thesis deals with a proposal of a technology for manufacturing a carrier pin made of corrosion resistant chrome steel 17 021.3. Having studied the information about cold bulk-metal forming in the available literature, I have suggested two variants of manufacturing processes. The suggested manufacturing variants consist of four forming operations which combine upsetting and extrusion. As far as the chosen variant is concerned, there have been made technological and strength calculations for the individual operations. As regards the designed technology, I have opted for the automatic multistation forming machine TPZK 25, produced by the company ŠMERAL Brno.
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Evaluation of materials characteristics exploiting static and dynamical tests
Riesner, Jan ; Forejt, Milan (referee) ; Samek, Radko (advisor)
The project elaborated in frame of engineering studies branch M-STG describe characteristics of plasticity of non-anneal materials E 235, E 190 and E 220. Materials characteristic was receive by static and dynamical tests. Based on the literature study it was conducted survey of the current state of experimental techniques for high-speed deformation. The materials were designed by Holomon approximation of rigid-plastic material model without hardening. It was conducted force analyses for machine Unison MG 2790 for rewind bending and bend with compressive force considering the identified material model. It was describe the impact passive and active forces to move the neutral axis.
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Conditions of failures generation when bending profiled tubes
Fišar, Luboš ; Peterková, Eva (referee) ; Samek, Radko (advisor)
The thesis describes the knowledge from a round tube bending technology, as a description of conventional and unconventional devices. There are technological parameters in relation to the creation of defects, and equations for determining the bending moment. These knowledge has been generalized and applied to solution the changes of cross-section shape and thickness in the bending of square cross-section. The solution was implemented to specific component (20x2 mm steel tube with two successive radii R57,2 and R131,5). The results of experiments shows that the material is almost rigid-perfectly plastic, in the most stressed areas has a sufficient supply of material formability. Thickness measurement was applied to calculate the approximate center of gravity changes. This shows a shift of 1.4 mm, which is negligible value for the pure bending. The end of the thesis summarizes the deficiencies of current manufacturing technology, which used mandrel is inadequate, wrong located and poor lubrication.
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Manufacturing of pipe straps
Suchomel, Svatoslav ; Samek, Radko (referee) ; Podaný, Kamil (advisor)
The diploma work contains a solution of the production technology of a sleeve made of metal sheet 11 373.1, the thickness of which is 1,5mm, in the required amount of 36,000pcs a year. Out of all possible options, the production of cutting and bending in a sequential combination tool was chosen. Based on the literary study and performed calculations the tool is designed and chosen eccentric press LEN 40 C. The price of 2,40 CZK for a piece is derived from the economic evaluation. The work contains drawing documentation of chosen parts of the tool and its assembly.
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Production of cold forging parts
Jedovnický, Jan ; Samek, Radko (referee) ; Špaček, Jindřich (advisor)
A project developed during a magister´s study of a program M-STM Mechanical engineering and industrial management brings in a proposal of a technology of cold forging part out of 12 040 steel. The forging on a multi-stage processual automatic machine TPZK 25 with nominal forming power 5000 kN was projected based on consultations, study of literary resources a calculations.
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Solution of bendig technology problems of thinn walled profiles
Matoušek, Karel ; Forejt, Milan (referee) ; Samek, Radko (advisor)
Reconnaissance of problems and parameters of square hollow profile bend. Finding (identification) of deformation of cross-section. Finding of suitability of unannealed material for component part. Finding of mechanical characteristics of welds and influence of their bend position. This finding was done on the basis of comparison of tensile tests and consequently aplicated to specific part where the suitability for use of unannealed material were proved.
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Sizing of the waves geometrical parameters fabricated on the sheet metal die
Stupárek, Daniel ; Forejt, Milan (referee) ; Samek, Radko (advisor)
This thesis approaches the problem of the return of the original geometric shape of the wave which is created on die panels. Die is used as a structural feature of the fiber-cement roofing material in its shipment in the production line. Based on the study of the theory of cold formed sheet metal determine the actual status in the plant. The method of calibration was designed from the collected informations about the original manufacturer of sheet metal panels. Under this proposal and calculation of the required forming power for the recalibration wave in the factory device for the die calibration was designed and constructed. Equipment calibration was performed on two types of corrugated panels and the result fulfilled the theoretical assumptions. In conclusion is processed technological-economic evaluation and the accompanying drawings.
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Metal formíng production of spring bush by cold extrusion.
Třeštík, Jakub ; Samek, Radko (referee) ; Forejt, Milan (advisor)
TŘEŠTÍK Jakub: Metal forming production of spring bush by cold extrusion. The Master’s degrese project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60, Mechanical Engineering – Manufacturing Technology, Brno University of Technology, Fakulty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. Of Metal Forming and Plastic, May 2010. This project sloves the manufacturing proces sof “Spring bush” part by technology of cold extrusion. Part is made of 12 122.3 steel. Semifinished product has a cylinder shape with dimensions O29-24 mm. This part is made during four bulk forming operations on the TPZK 25 Šmeral Brno, a.s.
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Bulk forming technology of grooved charge
Sklenář, Luděk ; Samek, Radko (referee) ; Forejt, Milan (advisor)
SKLENÁŘ Luděk: Bulk forming technology of grooved charge. The project prepared as part of the Master-degree studies in the Manufacturing Technology and Management in Industry, concerns the technology design for manufacturing a grooved charge by cold bulk forming. Grade 12 040.3 (CSN) steel was used as the initial material. For the batch of 50,000 pieces per year are proposed three alternatives. The chosen option No. 1 is made of technology and tensile strength calculations for metal forming operations: upsetting, backwards extrusion, forward extrusion and calibrating. The grooved charge production is designed for two forming processes that will be realised at the Colombo press Agostino, which is part of the machinery park company Metaldyne Oslavany. The extruding dies for the manufacture are made of tool steel 19 655 and tool steel 19 830 is designed for extruding punches.
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Project technology of production hooped components and structural design tools
Zachoval, Jan ; Samek, Radko (referee) ; Žák, Ladislav (advisor)
This diploma thesis has been elaborated within the Master's study of department 2307 that submits a production hooped component. The material of the component is steel ČSN 15 130. Single – part as far as small–lot production. On the basis of the literary study problems bend tubing was sugested the method: rotary draw bending. For this method was sugested mechanical bending machine with mandrel support arm, for bending with mandrel and exact bends in three – dimensional.
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