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Manufacturing of a holder
Bělocký, Jan ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
The thesis focuses on the design of a holder on the central tube under the dashboard of a car. The purpose of the holder is to secure individual dashboard components to the central tube. The required production series is 100,000 pieces per year. The specified material is HC420LA steel with a thickness of 1.5 mm. Various manufacturing methods were analyzed, with the most suitable being a combination of shearing and bending in a compound progressive tool. The selected semi-finished product is a sheet metal strip in coil form. Subsequently, a manufacturing process was designed, and based on it, a tool was constructed in which the part is produced in five steps. According to the calculated forming force of 886 kN, a KSTE 2000 servo press was then chosen.
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Production concept of catch basin
Kubátová, Denisa ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The project is focused on the production of catch basin, used for bottling, and pouring aggressive substances. The basin will be made of corrosion-resistant austenitic chrome-nickel-molybdenum steel 17 346 in a production series of 15,000 pieces per year. The literary research is carried out on the technology of surface forming, specifically drawing. The practical part is devoted to the design of the technology for the production of the part and technological calculations that show that the part will be pulled out in one pulling operation using a holder. Based on the calculations, a pulling tool was designed, and finally, according to the calculated necessary pulling force for the production of the part, a PO 630 press with a nominal force of 6,300 kN was chosen.
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The utilization of elastomers in forming technologies
Knebl, Martin ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
The project developed within the bachelor study (branch B2339-00 Mechanical engineering) deals with creation of a review of technologies in the field of forming using elastomers to manufacture desired parts. On the basis of studying literature focused on forming problems the review of these special forming methods and their brief description were developed. Further, the project includes examples of forming machines currently using these methods and appropriate products. The data were obtained from internet sources.
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Production of exhaust pipe
Frňka, Martin ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
This work introduces a design of a technology of producing an exhaust pipe. It's semi-finished product is a pipe about a diameter of 76 mm, and the thickness of it's side made of steel 11 320 is 2 mm. Based on a literary study of problematics of bending there was designed bending by minding with a ball thorn and an exterminator. The whole bending set will be fixed to a machine ELECT 150. The procesed production process includes chopping after bending on a circular saw which is followed by insertion of a complete product on a pallet.
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The Production Technology of cover
Smejkal, Marek ; Hušek, Martin (referee) ; Císařová, Michaela (advisor)
MAREK SMEJKAL: Drawing technology of cover. Bachelor´s thesis of combined studies, study program INDUSTRY. The branch mechanical engineering, level 1, 3rd grade, academic year 2010/2011. FME of Brno University of technology, May 2011, 46 pages, 5 tables. The project written in the frame of studies branch Manufacturing Technology (B2307) is submitting design of technology production of cover. The part is made of sheet metal ČSN 11 320.21 / W.Nr.1.032, 1,5 mm thick. Based on the literature study the problem of deep drawing was drawn for a given part the manufacturing process. Annual production is 200 000 pieces. There are no special mechanical demands for the part.
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Forming technologies of non-ferrous materials
Zuhla, Michal ; Dvořák, Milan (referee) ; Císařová, Michaela (advisor)
This work is focused on the surface forming, in particular, non-ferrous metals. There are described methods of cutting, drawing and bending. For each of these methods are listed and summarized the issues. There are also given individual production technologies cutting, drawing and bending, along with examples of products and their use. The work is complemented with an overview of the most important non-ferrous metals. For these metals are described their properties, suitability for molding and their alloys.
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Production of cover drain
Hollein, Radek ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Diploma thesis deals with the design of producing the cover drain. The cover serves to catch impurities while draining liquids. The part is made of 1.4301 stainless steel, using 1-mm thick sheet metal. The size of the annual production series is 30,000 units. As an optimal method of production, progressive cutting and shallow drawing were selected in a combined and a one-purpose tool. Technological and design calculations were performed according to which tools were designed. The LENP 100 press was selected considering the total required pressing force. The cost of one piece production was calculated at 18.91 CZK and the production becomes profitable with annual production higher than 19,478 units per year.
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Wire Drawing Technology
Štys, Michal ; Císařová, Michaela (referee) ; Řiháček, Jan (advisor)
The paper presents current research on the technology of wire drawing with focusing on the analysis of process factors, their calculation and influence on the process itself. The research describes drawing methods and technological process of wire drawing. The work also deals with geometry and die materials and their effects on process quality and tool wear. Subsequently this thesis analyses currently used machines and their advantages and disadvantages. As well as their suitability for use depending on the materials of the drawn wires and economic profitability. At the end of the thesis, unconventional methods of wire drawing and their future development estimation are presented.
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Production of socket wrench
Kryštof, Marek ; Forejt, Milan (referee) ; Císařová, Michaela (advisor)
This thesis propses the design of production of a socket wrench. A socket wrench is used as safety wrench for loosening safety screws of the car wheels. The proper technology for production was chosen based on the component requirements. The component is made by using metal extrusion and heading. The starting blank for metal forming was chosen steel rod made of 1.7131 steel (ČSN 14 220) with a diameter of 26 milimeters. The safety wrench will be made by doublecrank press GTX-300H. Production will be done in three operations.
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Form shim manufacturing by compound tool
Bartoš, Martin ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
Purpose of this diploma thesis is a design of a compound tool for manufacturing the form shim. The form shim is made by shearing and bending technology from steel sheet 11 343.1. Thickness is 2 mm. On the basis of a literary study and design calculations was designed the compound tool, which will manufacture this component by 4 actions on the automated line containing rewinder, feeding levelling machine and eccentric press with designed compound tool. Economic calculations show that the designed manufacturing is profitable.
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