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Analysis of Material Flow During Cam Forging
Kopečný, Adam ; Lidmila, Zdeněk (referee) ; Řiháček, Jan (advisor)
The diploma thesis deals with the optimization of final position of overlaps on a forged cam. This part is manufactured in Šroubárna Kyjov, spol. s r.o. The cam is made from ČSN 14 109 (100Cr6) steel. The thesis is focused on the optimization of overlaps arising due to pressed burrs on the edges of the semifinished forging. Currently, the final position of these overlaps is very close to the edge of the pre-forged hole of the cam. Undesired chipping of material occurs during machining of the hole to the exact dimension. The final position of the overlaps is optimized by using the numerical simulation in Simufact Forming 15.0, including a verification simulation for optimal parameter settings. Various diameters of semifinished products, turned tools, and modification of shapes of the tools are tested in the thesis to prevent occurrence of the overlaps in undesired positions.
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The Issue of Trimming and Punching of the Forged Piece
Kopečný, Adam ; Šlais, Miroslav (referee) ; Řiháček, Jan (advisor)
The bachelor thesis deals with the design of tool for punching and trimming of the forged case, made from 14 331 steel. Forging will be done on forging press LMZ 1 000 made by Šmeral Brno, a. s. The dies are made from 19 552 steel. Production series is 520 000 pieces per year. The tool is designed as progressive. Simulation of the forging process in FormFEM software has been done, because of evaluation of the trimming and punching temperature. Based on calculated punching and trimming force the press S 160 E made by Šmeral Brno, a. s., was chosen. Piercing punches and dies are produced from instrumental steel 19 550, with heat treatment according to design documentation. To conclude, the economical evaluation was done. The bachelor thesis was done in cooperation with Šmeral Brno, a. s.
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Analysis of Material Flow During Cam Forging
Kopečný, Adam ; Lidmila, Zdeněk (referee) ; Řiháček, Jan (advisor)
The diploma thesis deals with the optimization of final position of overlaps on a forged cam. This part is manufactured in Šroubárna Kyjov, spol. s r.o. The cam is made from ČSN 14 109 (100Cr6) steel. The thesis is focused on the optimization of overlaps arising due to pressed burrs on the edges of the semifinished forging. Currently, the final position of these overlaps is very close to the edge of the pre-forged hole of the cam. Undesired chipping of material occurs during machining of the hole to the exact dimension. The final position of the overlaps is optimized by using the numerical simulation in Simufact Forming 15.0, including a verification simulation for optimal parameter settings. Various diameters of semifinished products, turned tools, and modification of shapes of the tools are tested in the thesis to prevent occurrence of the overlaps in undesired positions.
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|
|
The Issue of Trimming and Punching of the Forged Piece
Kopečný, Adam ; Šlais, Miroslav (referee) ; Řiháček, Jan (advisor)
The bachelor thesis deals with the design of tool for punching and trimming of the forged case, made from 14 331 steel. Forging will be done on forging press LMZ 1 000 made by Šmeral Brno, a. s. The dies are made from 19 552 steel. Production series is 520 000 pieces per year. The tool is designed as progressive. Simulation of the forging process in FormFEM software has been done, because of evaluation of the trimming and punching temperature. Based on calculated punching and trimming force the press S 160 E made by Šmeral Brno, a. s., was chosen. Piercing punches and dies are produced from instrumental steel 19 550, with heat treatment according to design documentation. To conclude, the economical evaluation was done. The bachelor thesis was done in cooperation with Šmeral Brno, a. s.
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