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Preparation and characterization of Ni-P coating on AZ91 cast magnesium alloy
Brescher, Roman ; Buchtík, Martin (referee) ; Wasserbauer, Jaromír (advisor)
This bachelor thesis deals with electroless deposition of nickel-phosphoric (Ni-P) coating on AZ91 magnesium alloy. At the beginning of the theoretical part, there is a summary of basic knowledge about magnesium alloys with focus on AZ91 alloy and the influence of alloying elements and impurities and its microstructure. The theoretical part continues with the discussion of the Ni-P coating, focusing on the composition of the bath, the influence and the effect of its individual components. Next, there is a comparison with galvanic nickeling. At the end of the theoretical part, the current research of the use of electroless deposition of Ni-P layer on AZ91 magnesium alloy is summarized. In the practical part, there is the preparation of the Ni-P coating on the AZ91 magnesium alloy, the observation the microstructure of the magnesium alloy and the Ni-P layer, and rate of deposition, the thickness, the microhardness and the composition of the coating was measured. The effect of its heat treatment was also observed. It has been found that it is possible to produce a high-quality Ni-P coating on an AZ91 magnesium alloy which has no visible defects or obvious undesirable interlayers, however the heat treatment of the coating causes its cracking. To determine the corrosion resistance, a potentiodynamic measurement was performed, resulting in the finding that the Ni-P coating without heat treatment was a suitable corrosion protection. However, after heat treatment, the corrosion resistance due to cracking of the surface deteriorated to a level of bare AZ91 alloy.
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Influence of surfactants in electroless nickel bath on properties of Ni-P coatings on AZ91 magnesium alloy
Buday, Patrik ; Wasserbauer, Jaromír (referee) ; Buchtík, Martin (advisor)
This bachelor thesis deals with the effect of surfactants on mechanical properties and structure of Ni-P coatings on AZ91 magnesium alloy. The theoretical part of the thesis includes summary of basic knowledge about magnesium alloys, surfactants and electroless deposition of Ni-P coatings, including a detailed description of Ni-P reduction on substrate. The theoretical part is concluded by current research in the field of Ni-P coatings. In the experimental part, morphology of Ni-P coatings was observed by electron microscopy (SEM). Using a light microscope (LM), the effect of surfactants on the deposition rate was observed. By means of energy dispersion analysis, the average phosphorus content of Ni-P coatings was determined. The hardness as a mechanical property of these coatings was determined using a micro hardener.
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Influence of humic acids on the corrosion behavior of low carbon steel
Horák, Tomáš ; Buchtík, Martin (referee) ; Doskočil, Leoš (advisor)
This diploma thesis deals with influence of humic acid from lignite on corrosion behavior of low carbon steel S235JR in the environment of 0,1 M NaCl at three diffrent pH values (5, 7 and 9). Humic acid was fractionated into three soluable fractions at pH 5, 7 and 9. Corrosion behavior was studied by potentiodynamic polarization, electrochemical impedance spectroscopy and immersion tests. Surface analysis of low carbon steel was carried out before and after corrosion tests as well as analysis of corrosion medium. The results show that humic acid has negative effect on corrosion of low carbon steel in comparison with 0,1 M NaCl solution, because in presence of humic acid, the corrosion rate is higher. The negative effect was attributed to the formation of complexes of humic acid with released iron ions. The main corrosion product on the surface of low carbon steel after exposure to the 0,1 M NaCl was magnetite. Presence of humic acid in 0,1 M NaCl caused formation of lepidocrocite as main corrosion product. Potencial mechanism that is trying to clarify the formation of corrosion products and influence of humic acid on corrosion behavior is discussed in this thesis.
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Nickel coatings and their properties
Buchtík, Martin ; Tkacz, Jakub (referee) ; Zmrzlý, Martin (advisor)
The aim of the bachelor’s thesis was summary of existing knowledge concerning to electroless deposition of nickel coatings and their properties. In the theoretical part there are two chapters. In the first chapter present knowledge of chemical nickel plating is described in details. It also discuss mechanisms of this type of coating and individual components of nickel plating bath. In the second chapter there is summarized knowledge of composite coatings deposition and description of their mechanical properties. The experimental part deals with deposition of composite coatings on steel substrates and heat treatment of Ni-P coatings. Dependence of microhardness on temperature of heat treatment was studied and then there is also described dependence of microhardness on duration of heat treatment. Deposited coatings, their morphology and composition were studied using scanning electron microscope and EDS analysis. The values of microhardness of both types of coatings were measured and compared using microhardness tester.
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Ni-P based coatings preparation on wrought magnesium alloys
Buchtík, Martin ; Fintová, Stanislava (referee) ; Wasserbauer, Jaromír (advisor)
The aim of this diploma thesis was summary of all steps and knowledge necessary to deposition of quality Ni-P coatings deposited on wrought magnesium alloys AZ31 and AZ61. There is the treatise about wrought magnesium alloys AZ31 and AZ61. Thesis includes its phase composition in the theoretical part. There are given its possible processing methods too. Next, there is desribed the mechanism of deposition of Ni-P coatings, components required to electroless deposition and factors affecting the quality and properties of these coatings. The theoretical part is ended by serie of reviews. Authors of these reviews deal with pretreatment of substrates, preparation, characterization and measuring of mechanical, structure and corrosion properties of deposited coatings. The optimalization of pretreatment, parametres and composition of nickel bath suitable for magnesium alloys is described in experimental part. The microstructure, present interlayer between substrate and Ni-P coating and chemical composition of deposited coatings was observed and measured by optical and electron microscopy. The mechanical characterization of Ni-P coatings was performed by microhardness tester.
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Quality evaluation of unprocessed steels for corrosion
Holubářová, Michaela ; Buchtík, Martin (referee) ; Doskočil, Leoš (advisor)
This bachelor thesis is based on quality evaluation of unprocessed steels for corrosion. Visual control of the steel quality by a microscope is not sufficient, as this method of resistance assessment lacks quantified values. Current instruments are already able to provide specific corrosion values and therefore the SmartCET has been used to electrochemically characterize the supplied steel materials. The theoretical part includes general description and basic division of steel and corrosion. It also contains a summary of thermodynamic and kinetic corrosion aspects and methods of metal resistance evaluation. The experimental part deals with the measurements and evaluation of electrochemical characteristics (general corrosion rate, pitting factor and B value) over time compared to visual control.
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Preparation and Characterization of Advanced Thermally-sprayed Coatings on Magnesium Alloys
Buchtík, Martin ; Hadzima, Branislav (referee) ; Fintová, Stanislava (referee) ; Ptáček, Petr (advisor)
The proposed dissertation thesis deals with the characterization of HVOF and APS-thermally sprayed coatings prepared on the AZ31 and AZ91 magnesium substrates. The theoretical part of the thesis describes in-detail Mg substrates used in the experimental part of the thesis. There are also characterized materials and coatings based on NiCrAlY and FeCrNiMoSiC metals, WC-CoCr cermets, and YSZ ceramic materials. At the end of the theoretical part, the literary research summarizing the characterization and analysis performed on thermally sprayed coatings on Mg alloys. Based on the theoretical knowledge, the characterization of Mg substrates and deposited coatings was performed in terms of the surface morphology, microstructure, and the chemical composition using the light microscopy (LM) and scanning electron microscopy with energy-dispersive spectroscopy (SEM+EDS). The phase composition of the coatings was analyzed using the X-ray diffraction (XRD). The diffractions corresponding to the sprayed coatings were compared with the feedstock powders, i.e. materials used for the spraying of the coatings. The characterization of the prepared coatings in terms of the mechanical and tribological properties was performed. The hardness and microhardness of the coatings as well as the coefficient of friction, and the wear rate were measured. The last chapter of the experimental part deals with the evaluation of the electrochemical corrosion properties by the potentiodynamic measurements in a 3.5% NaCl solution. In the case of exposed samples, the evaluation of the surface and coating/substrate interface was performed using LM and SEM with EDS. The mechanism of the corrosion attack and degradation was determined from the acquired knowledge and base on the results of the short-term measurements. Based on the measured results, it can be stated that the deposited coatings were successfully applied on the surface of both Mg alloys. All the coatings increase the surface hardness of the Mg alloys and significantly improve their tribological properties. However, except for FeCrNiMoSiC coatings, the corrosion properties of Mg alloys deteriorate due to the fact that the corrosion environment can pass through the coating to the less noble Mg substrate and the corrosion microcells are created.
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Effect of hyaluronic acid on the corrosion of AZ31 magnesium alloy
Holubářová, Michaela ; Buchtík, Martin (referee) ; Doskočil, Leoš (advisor)
Magnesium and its alloys are interesting materials due to their many physical properties. They have considerable potential, especially in medical applications, where they can serve as a material for the production of orthopedic and cardiovascular implants. The disadvantage of these materials is their sensitivity to corrosion. As a result, it is necessary to know the corrosive properties of magnesium and its alloys in contact with substances that occur in the human body. Hyaluronan is a polysaccharide that is naturally present in the human body and can interact with implants. This master's thesis deals with the influence of low molecular weight (80–130 kDa) and high molecular weight (1 500–1 750 kDa) hyaluronan on the corrosion properties of magnesium alloy AZ31 in the environment of two simulated physiological solutions (0,9 % NaCl and synovial fluid). Potentiodynamic polarization (PD) and electrical impedance spectroscopy (EIS) were used for electrochemical tests. Surface analysis was performed using X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) to reveal the chemical composition of the corrosion products and the surface morphology after corrosion.
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