National Repository of Grey Literature 68 records found  1 - 10nextend  jump to record: Search took 0.00 seconds. 
Productin of injector holder
Štys, Michal ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
This paper presents a design of the production process for the clamping nut by cold extrusion. The nut, which is made of material ČSN 12 050, is used to clamp the injection nozzle to the injection system. Subsequently different variants of production were processed, from which the variant B was chosen. For slug a rod with diameter size of 24 mm with toleration f9 made by the company Ferona a. s was chosen. Calculations of process parameters were made for this variant. Based on the parameters the automatic forming machine TPD 630 with nominal force of 6 000 kN was chosen. For the selected machine, operational tools were designed for each forming operation, whose geometry is shown in the drawing documentation. Based on the technical and economical evaluation, the final price of the formed part was set at CZK 18,48.
Part Manufacturing by Using Hydroforming and Its Optimization
Chrz, Jan ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The thesis presents an analysis and optimization of the manufacturing process of a part using the technology of parallel hydroforming. Two circular blanks made of DC01 steel with a thickness of 1 mm serve as a semi-manufactured part. In one of the blanks, the supply of the forming medium is constructed using Flowdrill technology. Subsequently, the two blanks are laser welded together and then formed. Numerical simulation using PAM-STAMP software was used to analyse the manufacturing process. This analysis provided information on wall thinning, deformation size, critical points on the product and springback. The numerical simulation was verified on the basis of comparison with an experiment. The criterion for verification was the course of the thickness of the part. Based on the results of the simulation, an optimization is performed in the thesis. It consists in determining the minimum required pressure of the forming medium for pressing the part, particularly for different distances between the two formed sheets.
Production of the Carbon Holder
Kratina, Patrik ; Řiháček, Jan (referee) ; Žák, Ladislav (advisor)
This master´s thesis focuses on the concept of manufacturing of carbon brush holder, made of steel S235JRG (ČSN 11 343), with thickness of 1,5 mm. In order to reduce costs, it was decided to manufacture the holder with progresive stamping tool, which combines cutting, bending and edging operations in order to achieve specific part shape. Based on relevant calculations the mechanical press LEN 63 C was chosen. The production series was set at 50 000 pieces.
Production of supporting plate
Filip, Jiří ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The thesis presents a proposal of technology for production of supporting plate, which is a top part of a service trolley, serving for manipulation with switch of high voltage. The supporting plate is manufactured of low carbon, deep drawing steel DX51D+ZM thickness 2 mm and quality according to EN 10346. Annual serie was set for 200 pieces. In evaluation of production possibilities were chosen technologies of punching and bending. There was designed unfolded shape of the sheet metal with dimensions 1068 x 900 mm and created cutting plan. As was found, from one metal board is possible to cut out 2 pieces of the supporting plate, while 70% of material use. In the next step, punching tools were chosen and manufacturing process was made. The highest achieved cutting force was 122,8 kN. The chosen machine is hydraulic CNC press TruPunch 5000. For bending there was created a bending plan, according to which bends will be made in thirteen steps. Used bending tools are punch OW209/S and two types of matrix EV005 + FWZ and EV006 + FWZ. Maximal achieved bending force is, according to the calculation, 259,8 kN. Bending operations will be made on CNC press TruBend 5130. In a technical and economical evaluation was determined cost for the material, which is 57 337,5 Kč.
CNC Applications for Laser Cutting
Hruška, Daniel ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
The following thesis deals with the theory of laser. In the first part, the thesis is focused on the issue of laser cutting (laser principle, cutting methods, laser division). Furthermore, the thesis is focused on basic theory of automation and NC/CNC control of machines. In the experimental part, the BUT logo was burned out with CO2 laser with the help of the company UnionOcel s. r. o.
Manufacturing of the Motorcycle Rosette
Radnický, František ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
This bachelor thesis is focused on design of suitable technology of motorcycle sprocket, made from sheet metal 11 500 with a thickness of 6 mm. The production series of this component is 100 000 pieces per year. Before selecting the most suitable technology for the production of rosette the evaluation of different available technologies was carried out, of which as the most appropriate method, the accurate cutting with pressing edge is selected. The technological and constructional solution is elaborated, which involves selecting of the appropriate blank (sheet metal 6 x 2000 x 4000), design of cuttingg tool with its documentation and the choice of production machine triple-action hydraulic press Feintool HFA 11000 plus. In the final phase, a technical and economic evaluation of the efficiency of the production is performed.
Proposal of production technology of uni-axial rod
Zejda, Václav ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
The thesis is focused on the proposal of production of a stamped part of the uni-axial rod located in the axle of the truck. The uni-axial rod is made of materiál S420MC with thicknes of 4 mm and the planned series production is 84 000 pieces per year for 7 years. The most difficult point for production is a collar, which create support of the bushing. It is not posibble to produce a required height with conventional one-stage process, which was experimentally verified. In the programm PAM-STAMP there was designed multiple-stage process of the production with the use of numerical simulation. The progressive die was designed for this process of the production. Maximal load of a forming press is 5 057 kN. Production will be located on the forming press Kaiser 8000-50-F5-RKM by ANDRITZ Metals. Maximum force of the forming press is 8 000 kN.
Design of Tool for Louvers Production
Hejna, Jaroslav ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
This thesis presents a tool design for production of embossments into the bottom part of the agricultural silo made of Dx51D material. The research analysis all technologies used for embossing, that is cutting and shallow drawing. This is followed by a chapter on simulation. The tool design itself is described. Its principle is based on tools for punching machines. The upper half of the tool is composed of a weldment to be clamped into pressing machine, into which are mounted functional parts in the form of inserts. The lower tool consists of several bolted plates, punches and a holding plate, which is located on the springs. In order to achieve correct design, necessary calculations were carried out and it was all confirmed by simulation in ANSYS. The two tool halfs are guided by pins attached at the edges of the lower tool. The technical - economical evaluation compares the work of the proposed tool with other possibilities of embossing.
Analysis of Material Flow During Cam Forging
Kopečný, Adam ; Lidmila, Zdeněk (referee) ; Řiháček, Jan (advisor)
The diploma thesis deals with the optimization of final position of overlaps on a forged cam. This part is manufactured in Šroubárna Kyjov, spol. s r.o. The cam is made from ČSN 14 109 (100Cr6) steel. The thesis is focused on the optimization of overlaps arising due to pressed burrs on the edges of the semifinished forging. Currently, the final position of these overlaps is very close to the edge of the pre-forged hole of the cam. Undesired chipping of material occurs during machining of the hole to the exact dimension. The final position of the overlaps is optimized by using the numerical simulation in Simufact Forming 15.0, including a verification simulation for optimal parameter settings. Various diameters of semifinished products, turned tools, and modification of shapes of the tools are tested in the thesis to prevent occurrence of the overlaps in undesired positions.
Manufacturing of the Ignition Case
Jelínek, Dan ; Císařová, Michaela (referee) ; Řiháček, Jan (advisor)
The thesis deals with the design of the production of Ignition case. Component is a hollow cover of one channel ignition device, produced by the PBS Velká Bíteš company. It has a constant wall thickness of 0,5 mm and production rate is 15 000 pieces per year. Technology of deep drawing with solid forming tool was picked out of several considered production variants. DC05 deep drawing steel is the material of choice. Based on technological calculations, number of drawing operations needed and forming force was established. Based on those parameters, hydraulic press ZH 10 produced by the Presshydraulika s.r.o. company was chosen for the task.

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