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Optimization of die casting technology for the casting of vacuum pump
Krňávek, Štěpán ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
Diploma thesis deals with optimization of technological process casting a die cast, which is part of vacuum pump. The die cast is made from alloy AlSi9Cu3(Fe) in foundry KOVOLIT, a. s. There is a problem with inner defects at this cast. Solution of this thesis is to suggest suitable actions to minimize of incidence the defects in the cast. According to analysis of the defects in the cast these defects were classified as combination of shrinkages and gas holes. According to analysis causes of the defects are high temperature of die mould and closed air in die mould. As a result suitable actions were suggested – a change of the die mould tempering and a design adjustment of the cast. In case of implementing a new die mould in the manufacture a new gating system was designed. Suitability of the new gating system was assessed according to simulation of filling die cavity.
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Influence of degasing on casting quality by high pressure casting
Míšek, Jakub ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
This thesis examines the influence of the degassing process on hydrogen contend and on the quality of part casted by high pressure casting technologies. The type of defects occurring in the casting is analyzed based on macrostructure and microstructure observations. For the overall assessment is used the statistical observation of the evolution trend of scrapping during the experiment. The results show that shortening of the degassing time may affect the incidence of porosity defect.
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Optimization of diecasting process of an electric motor bear shield casting
Krňávek, Štěpán ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
The present bachelor thesis deals with optimization of a die casting technology used to make a casting of an electric motor bear shield which is cast in the Siemens Elektromotory Ltd. foundry in the town of Mohelnice. There are foundry defects in the casting which are undesirable and must be removed. The introduction of the thesis is devoted to an analysis of the bear shield casting, its casting parameters, an alloy AlSi9Cu3(Fe) used and to problems resulting from the occurrence of defects in the casting. Subsequently, the die casting technology is explained, machines used in this technology and their new structural design are described, and the most frequently occurring defects in this technology and their causes are mentioned. In the following part of the thesis an x-ray analysis of the casting, a thermal analysis of the casting and a microscopic analysis of the defect cavity are carried out. On the basis of the analysis the casting defects have been identified as closed air - gas holes. To minimise the occurrence of the given casting defects several possible corrective measures have been suggested.
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Influence of degasing on casting quality by high pressure casting
Míšek, Jakub ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
This thesis examines the influence of the degassing process on hydrogen contend and on the quality of part casted by high pressure casting technologies. The type of defects occurring in the casting is analyzed based on macrostructure and microstructure observations. For the overall assessment is used the statistical observation of the evolution trend of scrapping during the experiment. The results show that shortening of the degassing time may affect the incidence of porosity defect.
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Optimization of die casting technology for the casting of vacuum pump
Krňávek, Štěpán ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
Diploma thesis deals with optimization of technological process casting a die cast, which is part of vacuum pump. The die cast is made from alloy AlSi9Cu3(Fe) in foundry KOVOLIT, a. s. There is a problem with inner defects at this cast. Solution of this thesis is to suggest suitable actions to minimize of incidence the defects in the cast. According to analysis of the defects in the cast these defects were classified as combination of shrinkages and gas holes. According to analysis causes of the defects are high temperature of die mould and closed air in die mould. As a result suitable actions were suggested – a change of the die mould tempering and a design adjustment of the cast. In case of implementing a new die mould in the manufacture a new gating system was designed. Suitability of the new gating system was assessed according to simulation of filling die cavity.
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Optimization of diecasting process of an electric motor bear shield casting
Krňávek, Štěpán ; Kolmačka, Marek (referee) ; Roučka, Jaromír (advisor)
The present bachelor thesis deals with optimization of a die casting technology used to make a casting of an electric motor bear shield which is cast in the Siemens Elektromotory Ltd. foundry in the town of Mohelnice. There are foundry defects in the casting which are undesirable and must be removed. The introduction of the thesis is devoted to an analysis of the bear shield casting, its casting parameters, an alloy AlSi9Cu3(Fe) used and to problems resulting from the occurrence of defects in the casting. Subsequently, the die casting technology is explained, machines used in this technology and their new structural design are described, and the most frequently occurring defects in this technology and their causes are mentioned. In the following part of the thesis an x-ray analysis of the casting, a thermal analysis of the casting and a microscopic analysis of the defect cavity are carried out. On the basis of the analysis the casting defects have been identified as closed air - gas holes. To minimise the occurrence of the given casting defects several possible corrective measures have been suggested.
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