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Numerical simulation of gear mesh stiffness
Rackovský, Daniel Milan ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
The diploma thesis deals with the simulation of the spur gears mesh stiffness. The introductory part of the thesis presents a detailed review of the knowledge in the field of gear theory, gear error and also NVH of gears. The next part of the thesis describes the basic principles of the function of the parametric FEM model of gear mesh, which was developed for the purpose of this thesis. The last part of the thesis presents the results of FEM simulations in which the effect of manufacturing error of the gears on the STE waveform was investigated. The basis of the simplified production error model was the sine function. The effect of the number of periods of this function and the magnitude of the amplitude on the STE waveform was investigated. The effect of the magnitude of the load torque on the STE of the production-error gear was also verified. The magnitude of the amplitudes of the sine function was determined to match the allowable wheel shape tolerances according to ISO 1328-1. The problem was solved in Ansys Mechanical APDL using a parametric FEM model based on APDL language.
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Transmission error in spur gears
Bartošová, Daniela ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This master’s thesis is deal with the area of determining the static transmission error in spur gears. Nowadays, around vibration and noise formation, the issue of transmission error is being discussed quite often. In the first part of this master’s thesis, there is a description of the theoretical requirements concerning the above stated issue. These theoretical requirements are further applied in parametric planning of the spur gears as well as in measuring the transmission error itself. In this master’s thesis, both the detailed description of planning the parametric model of spur gears and the strain-stress analysis may be found. These requirements are needed for calculating the transmission error. In conclusion of this master’s thesis, specific results of the static transmission error in spur gears achieved at diversifying load torque, center distance modifications as well as tip relief modifications of spur gears are being presented. The issue was solved by computation approach with the help of CAD software called Creo Parametric and FEM software called Ansys Workbench and Ansys Mechanical APDL.
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Determination of transmission error at helical gear
Czakó, Alexander ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This diploma thesis primarily deals with the transmission error issue which is one of the dominant sources of vibration in gear pairs and transmission systems. The vibrations subsequently generate noise which is often subjected to increasingly stricter demands across the industry, including the automotive one. It turns out that reducing the peak-to-peak value of the transmission error has a beneficial effect on the vibro-acoustic properties of gears and gear pairs. This thesis aims to determine the transmission error under static conditions, since a gear pair with a low static transmission error is a good assumption for a low transmission error even under dynamic effects. The resulting values of the transmission error can be influenced already during the design of the gear macro-geometry. It is also suitable to apply micro-geometric adjustments – modifications to the gear teeth. For this reason, the search part of the thesis is dedicated to theoretical knowledge, especially concerning the geometry of gears, modifications of teeth and the overall transmission error and its determination. The transmission error can be determined in several ways, including a technical experiment. However, due to time and financial reasons, this is not always possible, and therefore, the possibility of using numerical simulations is offered. In this thesis, the approach using stress-strain quasi-static contact analysis using the finite element method in Ansys Workbench software is used. The advantage is, among other things, a good comparability of results. The input to the FEM analysis is 3D CAD geometry – in this case, it is specifically a helical gear pair with parallel axes. The model/assembly of this gear pair is created in PTC Creo software fully parametrically, so it is possible to generate arbitrary gear pair configurations by changing the input parameters, which significantly saves time. At the end of this diploma thesis, the stress-strain analysis of various gear configurations is evaluated, with respect to the equivalent stress and contact pressure. Furthermore, the static transmission error – its graphs and peak-to-peak values – is determined from FEM analyses for different gear geometry, including tooth modifications, and for various loading torques. Last but not least, the effects of contact/overlap ratio and centre distance are evaluated.
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Determination of transmission error at helical gear
Czakó, Alexander ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This diploma thesis primarily deals with the transmission error issue which is one of the dominant sources of vibration in gear pairs and transmission systems. The vibrations subsequently generate noise which is often subjected to increasingly stricter demands across the industry, including the automotive one. It turns out that reducing the peak-to-peak value of the transmission error has a beneficial effect on the vibro-acoustic properties of gears and gear pairs. This thesis aims to determine the transmission error under static conditions, since a gear pair with a low static transmission error is a good assumption for a low transmission error even under dynamic effects. The resulting values of the transmission error can be influenced already during the design of the gear macro-geometry. It is also suitable to apply micro-geometric adjustments – modifications to the gear teeth. For this reason, the search part of the thesis is dedicated to theoretical knowledge, especially concerning the geometry of gears, modifications of teeth and the overall transmission error and its determination. The transmission error can be determined in several ways, including a technical experiment. However, due to time and financial reasons, this is not always possible, and therefore, the possibility of using numerical simulations is offered. In this thesis, the approach using stress-strain quasi-static contact analysis using the finite element method in Ansys Workbench software is used. The advantage is, among other things, a good comparability of results. The input to the FEM analysis is 3D CAD geometry – in this case, it is specifically a helical gear pair with parallel axes. The model/assembly of this gear pair is created in PTC Creo software fully parametrically, so it is possible to generate arbitrary gear pair configurations by changing the input parameters, which significantly saves time. At the end of this diploma thesis, the stress-strain analysis of various gear configurations is evaluated, with respect to the equivalent stress and contact pressure. Furthermore, the static transmission error – its graphs and peak-to-peak values – is determined from FEM analyses for different gear geometry, including tooth modifications, and for various loading torques. Last but not least, the effects of contact/overlap ratio and centre distance are evaluated.
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Transmission error in spur gears
Bartošová, Daniela ; Prokop, Aleš (referee) ; Řehák, Kamil (advisor)
This master’s thesis is deal with the area of determining the static transmission error in spur gears. Nowadays, around vibration and noise formation, the issue of transmission error is being discussed quite often. In the first part of this master’s thesis, there is a description of the theoretical requirements concerning the above stated issue. These theoretical requirements are further applied in parametric planning of the spur gears as well as in measuring the transmission error itself. In this master’s thesis, both the detailed description of planning the parametric model of spur gears and the strain-stress analysis may be found. These requirements are needed for calculating the transmission error. In conclusion of this master’s thesis, specific results of the static transmission error in spur gears achieved at diversifying load torque, center distance modifications as well as tip relief modifications of spur gears are being presented. The issue was solved by computation approach with the help of CAD software called Creo Parametric and FEM software called Ansys Workbench and Ansys Mechanical APDL.
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