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Development of a strategy for 3D printing of copper using Laser Powder Bed Fusion
Kryšpín, Vojtěch ; Vaverka, Ondřej (referee) ; Malý, Martin (advisor)
Copper sees vast usage in aeronautical, electrotechnical and energy industries due to its excellent machinability and thermal and electrical conductivity. In combination with modern computational approaches such as topological optimalization, additive manufacturing of copper has a great potential. My work has focused on creating a sample with the highest relative density through the application of recoating and remelting strategies. The best specimens which reached relative density over 99,1% were created with the following printing parameters: LP = 400 W, LV = 400 m·s-1 a HD = 0,01 mm.
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Microstructure and properties of YSZ thermal barier coatings deposited onto CoNiCrAlY bond coats remelted by electron beam
Slavíková, Barbora ; Jan, Vít (referee) ; Dlouhý, Ivo (advisor)
The master thesis is dealing with characterization of the structure and properties of the YSZ thermal barrier coating deposited by water hybrid plasma spray technology on the CoNiCrAlY bond coats modified by using electron beam and vacuum annealing. Deposition of the bond coats was performed via high velocity oxy-fuel technology and cold spray. In case of experimental evaluation, the microstructure and chemical composition of the ceramic top coat deposited with powder and suspension feedstock was analyzed. The same analysis procedure was used also for bond coats after electron beam remelting by using two sets of parameters. Furthermore, the changes in microstructure and chemical composition of the remelted and annealed bond coats was evaluated. Eventually, the micromechanical properties of the top coats and the bond coats were measured. The ceramic top coats deposited with powder feedstock exhibited the structure composed by splats, while the top coats deposited in form of suspension showed fine structure with columnar grains. The dendritic structure was observed on remelted bond coats. The annealing process had an influence on the structure in form of coarsened phases and the chemical composition was changed due to diffusion of the elements.
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Surface Treatment Technology of Metallic Materials and its Applications using Electron Beam
Matlák, Jiří ; Dupák, Libor (referee) ; Houdková, Šárka (referee) ; Foret, Rudolf (advisor)
Fast deflection is one of the great advantages of an electron beam, making it possible to process a relatively large area at once and also to modify the distribution of the supplied energy. The dissertation deals with surface heat treatment with a focus on the effect of beam deflection on the process. Furthermore, the influence of processing speed and defocusing of the electron beam is studied. The principles of electron beam technology and the summary of surface heat treatment of various materials are presented in the literary part of the thesis. The experimental part is focused on the influence of process parameters on processing in the solid phase, carried out on steel 42CrMo4, and in in the liquid phase, carried out on alloy NiCrBSi. Especially changes in structure, hardness, shape of the processed area and wear resistance are evaluated on processed samples. The results are also evaluated from an energy perspective. Furthermore, an optimum combination of technological parameters is recommended for solid and liquid phase surface heat treatment.
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Modification of Elektron 21 magnesium alloy microstructure via electron beam treatment
Hanáček, Josef ; Šiška, Filip (referee) ; Čížek, Jan (advisor)
This work presents a basic research on the influence of electron beam technology modification on chemical, structural and phases changes of Elektron 21 magnesium alloy. The samples were systematically modified under various parameters of the electron beam and coatings on their respective surfaces were deposited via controlled plasma electrolytic oxidation (PEO) subsequently. The influence of the EB modification on the PEO coating formation was observed. Several samples with remelted fine-grained surface layer were obtained. Having a thickness of 10^1 to 10^3 µm, the average grain sizes in this layer were quantitatively evaluated. The performed EDS analysis revealed in identical chemical composition of the remelted surface layer and the original alloy material, despite the detected sample weight loss upon the EB treatment. XRD analysis revealed an increased content of Mg3(Nd,Gd) intermetallic phase in the remelted area. The PEO coatings were more compact and less porous as compared with their counterpart coatings on the original, unmodified alloy material.The results of the presented work showed, among others, a suitable microstructure and chemical composition of some of the modified samples that could potentially exhibit enhanced corrosion resistance as opposed to the unmodified material. The corrosion testing will be part of a follow-up study. More compact PEO coatings formed on some of the modified surface layers likely represent, too, a more durable variant as compared to the original material.
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Development of a strategy for 3D printing of copper using Laser Powder Bed Fusion
Kryšpín, Vojtěch ; Vaverka, Ondřej (referee) ; Malý, Martin (advisor)
Copper sees vast usage in aeronautical, electrotechnical and energy industries due to its excellent machinability and thermal and electrical conductivity. In combination with modern computational approaches such as topological optimalization, additive manufacturing of copper has a great potential. My work has focused on creating a sample with the highest relative density through the application of recoating and remelting strategies. The best specimens which reached relative density over 99,1% were created with the following printing parameters: LP = 400 W, LV = 400 m·s-1 a HD = 0,01 mm.
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Surface Treatment Technology of Metallic Materials and its Applications using Electron Beam
Matlák, Jiří ; Dupák, Libor (referee) ; Houdková, Šárka (referee) ; Foret, Rudolf (advisor)
Fast deflection is one of the great advantages of an electron beam, making it possible to process a relatively large area at once and also to modify the distribution of the supplied energy. The dissertation deals with surface heat treatment with a focus on the effect of beam deflection on the process. Furthermore, the influence of processing speed and defocusing of the electron beam is studied. The principles of electron beam technology and the summary of surface heat treatment of various materials are presented in the literary part of the thesis. The experimental part is focused on the influence of process parameters on processing in the solid phase, carried out on steel 42CrMo4, and in in the liquid phase, carried out on alloy NiCrBSi. Especially changes in structure, hardness, shape of the processed area and wear resistance are evaluated on processed samples. The results are also evaluated from an energy perspective. Furthermore, an optimum combination of technological parameters is recommended for solid and liquid phase surface heat treatment.
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Microstructure and properties of YSZ thermal barier coatings deposited onto CoNiCrAlY bond coats remelted by electron beam
Slavíková, Barbora ; Jan, Vít (referee) ; Dlouhý, Ivo (advisor)
The master thesis is dealing with characterization of the structure and properties of the YSZ thermal barrier coating deposited by water hybrid plasma spray technology on the CoNiCrAlY bond coats modified by using electron beam and vacuum annealing. Deposition of the bond coats was performed via high velocity oxy-fuel technology and cold spray. In case of experimental evaluation, the microstructure and chemical composition of the ceramic top coat deposited with powder and suspension feedstock was analyzed. The same analysis procedure was used also for bond coats after electron beam remelting by using two sets of parameters. Furthermore, the changes in microstructure and chemical composition of the remelted and annealed bond coats was evaluated. Eventually, the micromechanical properties of the top coats and the bond coats were measured. The ceramic top coats deposited with powder feedstock exhibited the structure composed by splats, while the top coats deposited in form of suspension showed fine structure with columnar grains. The dendritic structure was observed on remelted bond coats. The annealing process had an influence on the structure in form of coarsened phases and the chemical composition was changed due to diffusion of the elements.
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Modification of Elektron 21 magnesium alloy microstructure via electron beam treatment
Hanáček, Josef ; Šiška, Filip (referee) ; Čížek, Jan (advisor)
This work presents a basic research on the influence of electron beam technology modification on chemical, structural and phases changes of Elektron 21 magnesium alloy. The samples were systematically modified under various parameters of the electron beam and coatings on their respective surfaces were deposited via controlled plasma electrolytic oxidation (PEO) subsequently. The influence of the EB modification on the PEO coating formation was observed. Several samples with remelted fine-grained surface layer were obtained. Having a thickness of 10^1 to 10^3 µm, the average grain sizes in this layer were quantitatively evaluated. The performed EDS analysis revealed in identical chemical composition of the remelted surface layer and the original alloy material, despite the detected sample weight loss upon the EB treatment. XRD analysis revealed an increased content of Mg3(Nd,Gd) intermetallic phase in the remelted area. The PEO coatings were more compact and less porous as compared with their counterpart coatings on the original, unmodified alloy material.The results of the presented work showed, among others, a suitable microstructure and chemical composition of some of the modified samples that could potentially exhibit enhanced corrosion resistance as opposed to the unmodified material. The corrosion testing will be part of a follow-up study. More compact PEO coatings formed on some of the modified surface layers likely represent, too, a more durable variant as compared to the original material.
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ELECTRON BEAM REMELTING OF PLASMA SPRAYED ALUMINA COATINGS
Matějíček, Jiří ; Veverka, J. ; Čížek, J. ; Kouřil, J.
Plasma sprayed alumina coatings find numerous applications in various fields, where they enhance the properties of the base material. Examples include thermal barriers, wear resistance, electrical insulation, and diffusion and corrosion barriers. A typical structure of plasma sprayed coatings, containing a multitude of voids and imperfectly bonded interfaces, gives them unique properties - particularly low thermal conductivity, high strain tolerance, etc. However, for certain applications such as permeation barriers or wear resistance, these voids may be detrimental.\nThis paper reports on the first experiments with remelting of plasma sprayed alumina coatings by electron beam technology, with the purpose of densifying the coatings and thereby eliminating the voids. Throughout the study, several parameters of the e-beam device were varied - beam current, traverse velocity and number of passes. The treated coatings were observed by light and electron microscopy and the thickness, structure and surface morphology of the remelted layer were determined and correlated with the process parameters. Based on the first series of experiments, the e-beam settings leading to dense and smooth remelted layer of sufficient thickness were obtained. In this layer, a change of phase composition and a marked increase in hardness were observed.\n
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