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Precise setup of production process to minimalize presence of voids in solder joints where were used alloy SAC305
Slavík, Pavel ; Macho, Tomáš (referee) ; Valach, Soběslav (advisor)
The theoretical part of dissertation is devoted to familiarization with the process of assembly and soldering of PCBs. There are described the selected types of lead-free solder paste, the various procedures of flux deposition, where the greater part is focuses to the printing through template. Also, I analyze the different procedures shouldering and soldering. I focused mainly on the mechanical mounting of SMD components soldering with help convection reflow and soldering in the vapor. In the practical part is described the design of the test PCB, methodology of assembly PCB and soldering various technologies with predefined settings. The analysis of the results is done by a non-destructive x-ray method and destructive micro-cut method. The x-ray method detects the position and size of the voids in the solder. This information is used for faster processing of micro-cut. The micro-cut method is included in the analysis for a more detailed examination of the solder joint. At the end of the thesis, there is a summary of the recommendation that the setting of the manufacturing process increases the quality of the brazed joint.
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Study of lead-free solder joints reliability
Pícha, Jan ; Starý, Jiří (referee) ; Szendiuch, Ivan (advisor)
The thesis deals with problems concerning lead free soldering especially the study of the structure of solder joints and their reliability. The thesis evaluates lead free solder alloys. The theoretical part includes basic principles of soldering and methods of investigating solder joints reliability. The experimental part deals with the impact of water cooling and vibration on solder joint structure. Both methods are tested and are evaluated with regard to their reliability. The used tests include X-ray inspection, optical inspection, mechanical tests, investigating joint structure with electrone microscope.
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Cooling effect on growth of intermetallic compounds in lead-free solder joints
Faldyna, Martin ; Novotný, Marek (referee) ; Vaško, Cyril (advisor)
This work deals with issues of process optimalization of lead-free soldering. The aim of this work is demonstrate of cooling on grow intermetallic layers during lead-free solde ring process and a hold intensity of cooling on joint quality. The experiment was performed with two types of solder pastes: Sn/Ag/Cu a Sn/Bi/Zn. The final samples were appraised in light of wet-ting, size of intermetallic layers, optical estimation solder and sudar stress test.
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Solder Joint Conductivity - Influence of Solder Volume and Isothermal Aging
Mach, Ladislav ; Schnederle, Petr (referee) ; Starý, Jiří (advisor)
The master thesis analyses electrical conductivity of lead-free solder joints. The test method design for monitoring the electrical conductivity of the soldered joint is described in the practical part. Simulated BGA package with four pin (BGA4) is used for experiments. Tested PCBs are subjected to isothermal aging and current load. During isothermal aging is measured electrical conductivity and optical microscope is used for intermetallic layer (IMC) growth observation. Two types of surface finish (OSP and ENIG) are used for tests and three diameters of solder terminal balls (solder alloy SAC405). The influence of the ratio area connection / solder volume (ratio S / V) on lead-free solder joints conductivity was evaluated.
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Solder Joint Electric Conductivity and Solder Joint Reliability
Lačný, Radek ; Stejskal, Petr (referee) ; Starý, Jiří (advisor)
This work is considered about changes of electric conductivity in lead-free soldered joint's affected by current and thermal stress. The theoretical part describes factors influencing the solder joint electric conductivity and solder joint reliability. The basis of the practical part is the design of the testing method of the soldered joint's electric conductivity. The aim of this part is to measure and observe changes of solder joint electric conductivity after current and thermal stress in various material a procedural combinations.
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Advancing Packiging and 3D systems
Nicák, Michal ; Šandera, Josef (referee) ; Szendiuch, Ivan (advisor)
This project consists of three parts. The first part is aimed to summarize list of actual packaging systems and especially systems using 3D construction. Project continues in the second part, which is more practical and contains design and production of organic and inorganic testing substrates for lead-free soldered 3D structures. Last experimental part is about tests performed on soldered substrates and evaluation of results of these practical tests.
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Wetting and Spreading of Solder on PCB Surface
Wiesner, Lukáš ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
This work deals with the metal surface wetting problems of molten lead-free solder and monitoring of ongoing processes at the inter-phase interface. This work also deals with flushing monitoring of spreading velocity on solder finishes Ni/Au and Immersion Sn deposited on copper plated base material FR4 using digital cameras. Measurement is performed at the improved workplace. After the reflow process is measured by length of spreading solder. It evaluates and compares the time dependence of velocity of spreading solder for Ni/Au and Immersion Sn finishes.
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Lead-Free Voids Cause Mechanisms and Influence on Reliability
Šimon, Vojtěch ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
The aim of this work is to analyze reliability of lead-free solder join, in particular the voids generated during the soldering process. The main target of the theoretical part of the work is to isolate basic mechanisms of formation of the voids and optimize the soldering process. The practical part of the paper is based on monitoring the count and size of the voids in a solder join. An X-Ray tomograph has been chosen as a non-destructive method of detection. The statistical part of this work compares conventional soldering of the entire board with local soldering by IR radiation.
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Thermal aging of lead-free joints on ceramics
Cingel, Štefan ; Szendiuch, Ivan (referee) ; Adámek, Martin (advisor)
This diploma thesis aims to verify the properties of lead-free solders, which are subjected to accelerated aging by thermal cycling. The theoretical part describes in detail the most used lead-free solders and their characteristics. The next section describes fluxes and their important functions in the soldering process. Intermetallic compounds are also mentioned, which significantly affect the quality and service life of the soldered joint. In the practical parts, the test motif was on two different substrates - corundum ceramics and the widely used substrate FR-4 (Glass fiber fabric saturated with epoxy resin). SAC solder was chosen as the reference solder for the experiment, followed by solder containing bismuth (Sn42 / Bi58) and lead solder (Sn62 / Pb36 / Ag2). Accelerated aging by thermal cycling was performed in the temperature range from -20 ° C to 125 ° C, followed by performing a test of the mechanical strength of the soldered joint by means of a shear test. SnBi solder shows higher mechanical strength at the beginning of testing than SAC solder and lead solder, during temperature cycles, it significantly loses its mechanical properties, this is caused by increasing oxidation of the alloy. SAC solder seems to be promising, which has an almost constant decrease in mechanical strength during all temperature cycles on both corundum and FR-4 substrates.
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Wetting and Spreading of Liquid Solder on Metal Surface
Kučera, Lukáš ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
This work deals with the metal surface wetting problems of molten lead-free solder and monitoring of ongoing processes at the inter-phase interface using the method of evaluation of the height of the molten solder deducted from the video sequences. The work is aimed at evaluating the metal surface wettability, wetting angle determined. Wettability of the metal surface is compared for different types of surface treatments and for different ages of the measured samples. Measurement is performed at the improved workplace, is used to evaluate the newly derived formula for calculating the wetting angle and created program for automatic evaluation of Picture is used to.
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