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Suggestion for rationalization of injection mould part production
Kamenická, Eva ; Kalivoda, Milan (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with suggestion for rationalization of production of an injection mould cavity plate and of a part responsible for cooling of the final plastic product. The main objective is to reduce the production time while meeting the high requirements for dimensional and geometric accuracy and surface integrity of the manufactured parts. The thesis starts with a theoretical analysis of the production of mould parts. This is followed by an analysis of the initial state of production, which consists of the characteristics of the previously mentionned manufactured parts, the available production means and a description of the original technological process. The experimental part of the thesis explains the procedures and justifies the choices made in the creation of new programmes within the CAM software Cimatron. Several possible variations of tools and cutting parameters have been experimentally tested and their final choice is justified in the thesis. The output of the thesis is a new manufacturing process for the production of both components, which has been applied in practice and evaluated on the basis of the results of testing the quality of the components and the plastic product itself. In the conclusion of the thesis can be found an evaluation of the output of the thesis and a time comparison of the previous process with the new suggestion. All experiments and measurements, including the production of the components themselves, were carried out in the toolroom of ITW PRONOVIA, s.r.o. in Veľká Bíteš, which is also the creator of the topic of this thesis.
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On the milling technology at a machining center with the VoluMill method
Kakáč, Martin ; Polzer, Aleš (referee) ; Píška, Miroslav (advisor)
The diploma thesis deals with technological preparation of the production at a CNC machining center, equipped with FANUC control system. In cooperation with company AB KOMPONENTY s.r.o. has been used CAM software GibbsCAM and its extensions VoluMill. The first chapter is devoted to the basic properties of aluminum, aluminum alloys and their using in the industry. Furthermore, the chip foramtion in milling is analysed. The following is an analysis of trochoidal milling and research of CAM systems VoluMill and iMachining - systems based on a medium thickness of chip in rough milling opeartions. Next part deals with the design production process of the selected component, the choice of the blank and the processing of the control program with the VoluMill method for this component. The last chapter of the thesis is focused on the techno-economic evaluation for a given number of pieces and individual production technology.
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Suggestion for rationalization of injection mould part production
Kamenická, Eva ; Kalivoda, Milan (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with suggestion for rationalization of production of an injection mould cavity plate and of a part responsible for cooling of the final plastic product. The main objective is to reduce the production time while meeting the high requirements for dimensional and geometric accuracy and surface integrity of the manufactured parts. The thesis starts with a theoretical analysis of the production of mould parts. This is followed by an analysis of the initial state of production, which consists of the characteristics of the previously mentionned manufactured parts, the available production means and a description of the original technological process. The experimental part of the thesis explains the procedures and justifies the choices made in the creation of new programmes within the CAM software Cimatron. Several possible variations of tools and cutting parameters have been experimentally tested and their final choice is justified in the thesis. The output of the thesis is a new manufacturing process for the production of both components, which has been applied in practice and evaluated on the basis of the results of testing the quality of the components and the plastic product itself. In the conclusion of the thesis can be found an evaluation of the output of the thesis and a time comparison of the previous process with the new suggestion. All experiments and measurements, including the production of the components themselves, were carried out in the toolroom of ITW PRONOVIA, s.r.o. in Veľká Bíteš, which is also the creator of the topic of this thesis.
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Application of GibbsCAM software for machining
Gerbel, Jakub ; Kalivoda, Milan (referee) ; Polzer, Aleš (advisor)
The main subject of this thesis is the application of GibbsCAM software in machining. In this thesis, a system analysis of the problem solved is carried out, especially concerning CAD/CAM systems, machining of deep pocket corners and the distribution of touch probes. From a practical point of view, the work is realized with the company JHV - GROUP s.r.o. The goal of the work is to design the actual component and create a 3D model in the CAD system CREO Parametric. Programming of its production with application of in-process measurement was performed in GibbsCAM software. The proposed procedure is verified in Vericut software. Subsequently, the production of the part is realized on a selected CNC machine tool and then the measurement on a 3D coordinate measuring machine. The application of in-process measurement on the selected CNC machine with a FANUC control system, is realized by Renishaw Inspection Plus measurement cycles. The obtained results are evaluated and discussed in the final chapter. From the results drawn, recommendations and suggestions for the industrial enterprise are made.
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On the milling technology at a machining center with the VoluMill method
Kakáč, Martin ; Polzer, Aleš (referee) ; Píška, Miroslav (advisor)
The diploma thesis deals with technological preparation of the production at a CNC machining center, equipped with FANUC control system. In cooperation with company AB KOMPONENTY s.r.o. has been used CAM software GibbsCAM and its extensions VoluMill. The first chapter is devoted to the basic properties of aluminum, aluminum alloys and their using in the industry. Furthermore, the chip foramtion in milling is analysed. The following is an analysis of trochoidal milling and research of CAM systems VoluMill and iMachining - systems based on a medium thickness of chip in rough milling opeartions. Next part deals with the design production process of the selected component, the choice of the blank and the processing of the control program with the VoluMill method for this component. The last chapter of the thesis is focused on the techno-economic evaluation for a given number of pieces and individual production technology.
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