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Stress-strain analysis of the LKDS800 frame
Tománek, Jiří ; Vlk, Miloš (referee) ; Vosynek, Petr (advisor)
This diploma thesis deals with frame of the two-point crank press LKDS800, which was designed by company ŽĎAS a.s. Frame is welded construction creating the base of the press which has mass approximately 90 tonnes. Aim of this study was to perform strain-stress analysis of the frame. From obtained results perform optimization of mass this frame leading to reduce material costs and machining. In the process is frame loaded by nominal forces from the shearing process, under its own weight and inertia forces caused by moving components. As a result of the dynamic loading in welded joints there are risks of fatigue fracture. The manufacturer of the press is required to find the most loaded welded joint and it to assess the fatigue life.
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Development and weight reduction of central housing for commercial vehicles
Blecha, Martin ; Pittl, Michal (referee) ; Píštěk, Václav (advisor)
The theoretical part of the thesis is focused on the clarification of the central housing function and its placement in a truck. The central housing function and placement depend on a vehicle chassis design. There is the weight optimization of the housing which is solved in the practical part of the thesis. The optimization is based on strength calculations of the Finite Element Method. There are weight savings and financial savings evaluated at the end of the thesis.
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Pevnostní posouzení konstrukce výřezu dveří přetlakovatelného habitatu pro extrémní prostředí
Sláma, David ; Šálený, Vratislav (referee) ; Návrat, Tomáš (advisor)
Main goals of this master thesis are following: to perform the state of the art research of overpressure constructions (especially space habitats, plane fuselages); to create an own concept of the functional inside ending (hole) in the sandwich panel for a door; to perform stress-strain analysis of this concept; to perform the design optimalization of this concept in order to minimise the weight. To solve the problems above software Ansys 17.2 is chosen, because it allows to: model the material of the honeycomb core of sandwich panel as homogenous linear orthotropic material; evaluate reserve factors of all critical limit states; perform the design optimalization; perform Monte Carlo simulation. First and second design optimalizations discover, that with defined parameters: 0,635 mm width of aluminium sandwich face sheets and inner overpressure 0,1 MPa, a creation of the model, that would be safe by changing the values of design variables is not possible. Specifically, the maximum value of shear stress on the glued areas between aluminium face sheets and honeycomb core is higher than the shear strength of the glue. Therefore, two new concepts are created. First for inner pressure 0,03 MPa and bigger width of aluminium face sheets 3,175 mm, second for inner pressure 0,02 MPa and same width of aluminium face sheets 0,635 mm. For both these concepts, an overall reserve factor is calculated. First, the value of an overall reserve factor is calculated deterministically. Secondly, the value of an overall reserve factor is calculated stochastically considering the variance of material properties of the honeycomb core ± 10 % by Monte Carlo simulation. An overall reserve factor of the concept with inner pressure 0,02 MPa is determined as 1,21. An overall reserve factor of the concept with inner pressure 0,03 MPa is determined as 1,20. The weight of the concept for inner pressure 0,03 MPa is though 4 times bigger than the weight of the concept for inner pressure 0,02 MPa. In the concept for inner pressure 0,02 MPa the maximum value of HMH stress in aluminium components is critical, stochastically considered material properties of the honeycomb core don’t have a significant influence on this value. In the concept for inner pressure 0,03 MPa the value of maximum shear stress on the glued areas between aluminium face sheets and the honeycomb core is critical, stochastically considered material properties of the honeycomb core have a significant influence on this value. In the concept for inner pressure 0,03 MPa an absolute error of overall reserve factor is 8 % (overall reserve factor calculated deterministically was 1,28) which is significant. Monte Carlo simulation is also used to find that the value of Poisson ratio XY of the honeycomb core doesn’t have statistically significant influence on all limit states. Value of the reserve factor of the honeycomb core is higher than 2 in both concepts. Monte Carlo simulation discovers that this value can be significantly lower. Using Tsai-Wu failure criteria the reserve factor in the concept for inner pressure 0,02 MPa is determined as 2,72 deterministically x 2,41 stochastically (absolute error 31 %), in the concept for inner pressure 0,03 MPa the reserve factor is determined as 6,85 deterministically x 6,17 stochastically (absolute error 68 %).
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Pevnostní posouzení konstrukce výřezu dveří přetlakovatelného habitatu pro extrémní prostředí
Sláma, David ; Šálený, Vratislav (referee) ; Návrat, Tomáš (advisor)
Main goals of this master thesis are following: to perform the state of the art research of overpressure constructions (especially space habitats, plane fuselages); to create an own concept of the functional inside ending (hole) in the sandwich panel for a door; to perform stress-strain analysis of this concept; to perform the design optimalization of this concept in order to minimise the weight. To solve the problems above software Ansys 17.2 is chosen, because it allows to: model the material of the honeycomb core of sandwich panel as homogenous linear orthotropic material; evaluate reserve factors of all critical limit states; perform the design optimalization; perform Monte Carlo simulation. First and second design optimalizations discover, that with defined parameters: 0,635 mm width of aluminium sandwich face sheets and inner overpressure 0,1 MPa, a creation of the model, that would be safe by changing the values of design variables is not possible. Specifically, the maximum value of shear stress on the glued areas between aluminium face sheets and honeycomb core is higher than the shear strength of the glue. Therefore, two new concepts are created. First for inner pressure 0,03 MPa and bigger width of aluminium face sheets 3,175 mm, second for inner pressure 0,02 MPa and same width of aluminium face sheets 0,635 mm. For both these concepts, an overall reserve factor is calculated. First, the value of an overall reserve factor is calculated deterministically. Secondly, the value of an overall reserve factor is calculated stochastically considering the variance of material properties of the honeycomb core ± 10 % by Monte Carlo simulation. An overall reserve factor of the concept with inner pressure 0,02 MPa is determined as 1,21. An overall reserve factor of the concept with inner pressure 0,03 MPa is determined as 1,20. The weight of the concept for inner pressure 0,03 MPa is though 4 times bigger than the weight of the concept for inner pressure 0,02 MPa. In the concept for inner pressure 0,02 MPa the maximum value of HMH stress in aluminium components is critical, stochastically considered material properties of the honeycomb core don’t have a significant influence on this value. In the concept for inner pressure 0,03 MPa the value of maximum shear stress on the glued areas between aluminium face sheets and the honeycomb core is critical, stochastically considered material properties of the honeycomb core have a significant influence on this value. In the concept for inner pressure 0,03 MPa an absolute error of overall reserve factor is 8 % (overall reserve factor calculated deterministically was 1,28) which is significant. Monte Carlo simulation is also used to find that the value of Poisson ratio XY of the honeycomb core doesn’t have statistically significant influence on all limit states. Value of the reserve factor of the honeycomb core is higher than 2 in both concepts. Monte Carlo simulation discovers that this value can be significantly lower. Using Tsai-Wu failure criteria the reserve factor in the concept for inner pressure 0,02 MPa is determined as 2,72 deterministically x 2,41 stochastically (absolute error 31 %), in the concept for inner pressure 0,03 MPa the reserve factor is determined as 6,85 deterministically x 6,17 stochastically (absolute error 68 %).
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Development and weight reduction of central housing for commercial vehicles
Blecha, Martin ; Pittl, Michal (referee) ; Píštěk, Václav (advisor)
The theoretical part of the thesis is focused on the clarification of the central housing function and its placement in a truck. The central housing function and placement depend on a vehicle chassis design. There is the weight optimization of the housing which is solved in the practical part of the thesis. The optimization is based on strength calculations of the Finite Element Method. There are weight savings and financial savings evaluated at the end of the thesis.
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Stress-strain analysis of the LKDS800 frame
Tománek, Jiří ; Vlk, Miloš (referee) ; Vosynek, Petr (advisor)
This diploma thesis deals with frame of the two-point crank press LKDS800, which was designed by company ŽĎAS a.s. Frame is welded construction creating the base of the press which has mass approximately 90 tonnes. Aim of this study was to perform strain-stress analysis of the frame. From obtained results perform optimization of mass this frame leading to reduce material costs and machining. In the process is frame loaded by nominal forces from the shearing process, under its own weight and inertia forces caused by moving components. As a result of the dynamic loading in welded joints there are risks of fatigue fracture. The manufacturer of the press is required to find the most loaded welded joint and it to assess the fatigue life.
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