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Optimization of Manufacturing and Assembling Technology of the Valve Bolt
Hrouzková, Andrea ; Zapletal, Josef (referee) ; Doležal, Pavel (advisor)
The thesis aimed to study the impact of manufacturing and assembly technology, the valve bolt fitted to diesel high pressure pump CP3 in the Bosch, which has been found to leak. As experimental material was chosen heat treated bolts M16x1,5 made of material 12 050th. Groups of samples were produced in two ranges hardness. Experimental determination of the optimum range of hardness was assessed on the basis of the results of the process of the screw and set the value of plastic deformation of the sealing surfaces of the parts. Experimental section also deals with the analysis of bearing surfaces on the pump and the components, after the screw process. To some extent, is observed as surface treatment
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Phosphate conversion coatings
Ševčíková, Barbora ; Trčka,, Josef (referee) ; Zmrzlý, Martin (advisor)
The main objective of the master’s thesis is to study the influence of phosphate coating structure on the mechanical properties of screw connection. The theoretical part describes the conventional phosphating process and it is followed by an analysis of current knowledge of phosphating technology. Experiments are carried out on screw valves mounted to a high pressure diesel pump by Bosch Diesel s.r.o., made of unalloyed carbon steel. To investigate the effect of the structure on the connection sealing, twelve kinds of phosphate coatings varying in one process parameter were prepared. The monitored parameters determining the phosphate structure are – type of phosphate and activation bath, its temperature and concentration and time of immersion. The sealing connection is examined during simulated assembly process by angle controlled tightening while measuring torque and permanent material deformation. Prepared layers are characterized by determination of weight per unit area and their structure observed by electron microscope.
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Optimization of Manufacturing and Assembling Technology of the Valve Bolt
Hrouzková, Andrea ; Zapletal, Josef (referee) ; Doležal, Pavel (advisor)
The thesis aimed to study the impact of manufacturing and assembly technology, the valve bolt fitted to diesel high pressure pump CP3 in the Bosch, which has been found to leak. As experimental material was chosen heat treated bolts M16x1,5 made of material 12 050th. Groups of samples were produced in two ranges hardness. Experimental determination of the optimum range of hardness was assessed on the basis of the results of the process of the screw and set the value of plastic deformation of the sealing surfaces of the parts. Experimental section also deals with the analysis of bearing surfaces on the pump and the components, after the screw process. To some extent, is observed as surface treatment
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Phosphate conversion coatings
Ševčíková, Barbora ; Trčka,, Josef (referee) ; Zmrzlý, Martin (advisor)
The main objective of the master’s thesis is to study the influence of phosphate coating structure on the mechanical properties of screw connection. The theoretical part describes the conventional phosphating process and it is followed by an analysis of current knowledge of phosphating technology. Experiments are carried out on screw valves mounted to a high pressure diesel pump by Bosch Diesel s.r.o., made of unalloyed carbon steel. To investigate the effect of the structure on the connection sealing, twelve kinds of phosphate coatings varying in one process parameter were prepared. The monitored parameters determining the phosphate structure are – type of phosphate and activation bath, its temperature and concentration and time of immersion. The sealing connection is examined during simulated assembly process by angle controlled tightening while measuring torque and permanent material deformation. Prepared layers are characterized by determination of weight per unit area and their structure observed by electron microscope.
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