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The Influence of Operating Parameters and Construction Parameters of the Process Burner on Stability and Combustion Processes Parameters
Skryja, Pavel ; Jegla, Zdeněk (referee) ; Odstrčil, Miloslav (referee) ; Stehlík, Petr (advisor)
The objectives of this paper focus upon composing recommendations with respect to burners design while observing aerodynamic, together with present and advanced developments in the field of flame technology principles. Specifically the aims are set at flame stability and pollutions. Important part of this paper is a novel design procedure dealing with premixed burners. Further, by exploiting the results of testing program enabled one to design burners exhibiting low level of nitrogen oxides emissions. On the basis of aerodynamic analysis of premixed burners flow path several recommendations on the geometry resulted in proposing two ejectors, which transport the combustion air. In the first ejector the fuel jet, generated by flow through a nozzle, draws the specified part of the combustion air, and then the mixture is a driving agent of the second ejector. The remaining part of combustion air flows first through the radial curved vanes, and second its tangential velocity component is augmented by axial vanes prior it enters mixing part of the second ejector. For the additional contribution to the rotating motion the inclined axial vanes built inside the nozzle of the second ejector are responsible. The resulting swirling number reaches the values up to 2.6. For the burner so arranged fire stability and low NOx emissions in the wide operating conditions can be expected. Within the frame of extensive testing program in the field of diffusion burners several modifications have been carried out such as setting of axial vanes which secure the swirling motion, changes of combustion air flows path, and modifications of secondary nozzles, these resulted in extending zone of stabilized flame and reducing the formation of NOx, e.g. NOx emissions of 70 ppm, prior the modifications, have dropped to 30 ppm (dry flue gas 3% O2). The main contribution of this paper stands in applications of development activities results in aerodynamic and flame within their implementation in the field of burners design. Further, it is the proposed design of burners which are capable of simultaneously firing products of the biomass microwave pyrolysis, namely syngas and bio-oils.
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Influence of Inert Gases on Characteristic Parameters of Combustion Process
Hudák, Igor ; Jegla, Zdeněk (referee) ; Odstrčil, Miloslav (referee) ; Hájek, Jiří (advisor)
The dissertation thesis is focused on the investigation of the influence of inert gases on characteristic parameters of the combustion process. Inert gases are usually standard components of alternative gaseous fuels such as the producer gas, coal gas or biogas. For a long period some of the fuels were considered as waste gases and their potential was not sufficiently utilised. Compared with noble fuels such as natural gas, alternative fuels have different physical-chemical properties. For example, their lower heating value (LHV) can be lower even than 10 MJ/mN3. The composition of the alternative gaseous fuels can be various during their production process. Lower LHV is a result of the occurrence of inert gases that does not take a part in the combustion reactions. Inert gases have the ability to accumulate the heat. Under certain conditions it is possible to combust alternative fuels on conventional burners, but due to their different properties, problems can occur during the combustion. E.g. to achieve the same heat output as with the noble fuel, it is necessary to burn bigger volume of the alternative fuel. However, the limiting factor could be the burner's head geometry. Theoretical introduction of the thesis summarizes research results in the field of low calorific gaseous fuels combustion and the addition of inert gases into the noble fuels. The thesis also describes the mechanisms of the NOx formation and summarizes techniques which can be used to reduce NOx formation. Furthermore, fuels from alternative sources are categorized and described, including their composition and characteristics. Their physical-chemical properties were obtained by means of the combustion simulation carried out in the simulation software. Two devices had to be designed and manufactured to fulfil goals of the dissertation thesis. The first is a gas mixing station capable of mixing 4 different components. The second device is a burner utilized for the combustion of low calorific fuels. The key section of this thesis is a chapter describing the experimental plan, the performance and the evaluation of the experiments. The goal of the experiments was to dilute the natural gas by two inert gases, namely carbon dioxide and nitrogen. The lowest LHV value achieved during the experiment was 10,7 MJ/mN3. The influence of the inert gases on the NOx emissions, the flame stability and characteristics, the flue gas temperature, the in-flame temperatures, the heat flux and the thermal efficiency was investigated and evaluated. Each parameter was measured and evaluated for three different burners: the burner with the staged gas, the burner with the staged air and the burner for low calorific fuels. Generally, after the addition of the inert gas into the noble fuel, the in-flame temperatures decreased. As a consequence, the NOx emissions decreased as well. The effects of carbon dioxide on the investigated combustion parameters were more substantial than the effects of nitrogen. Each measured parameter is strongly dependent on the burner geometry. The experiments revealed that in most cases the addition of the inert gas into the fuel influenced the flame length (flame shortened) and also more heat was transfered into the chamber's walls closer to the burner tile.
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Research of Equipment for Sea Water Treatment and Other Applications
Hájek, Zdeněk ; Klemeš,, Jiří (referee) ; Odstrčil, Miloslav (referee) ; Jegla, Zdeněk (advisor)
As water resources are rapidly being exhausted, more and more interest is focused on the desalination of sea water and brackish water. Increasing amounts of fresh water will be required in the future due to the rise in population rates, increasing living standards and the expansion of industrial and agricultural activities. The thesis is concentrated on current issues of treatment of sea water, mainly the desalination based on the distillation principle, in order to develop a unit for seawater treatment. The aim is to develop a compact modular unit for seawater desalinate on based on the implementation and evaluation of experimental tests on the experimental unit. The solution includes an overview of systems for treatment of seawater, a discussion of structural and material aspects of the units, design and manufacture of the experimental unit and confrontation the calculated values with the results of experimental measurements.
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New Elements of Heat Transfer Efficiency Improvement in Systems and Units
Turek, Vojtěch ; Klemeš,, Jiří (referee) ; Odstrčil, Miloslav (referee) ; Jegla, Zdeněk (advisor)
Zvýšení efektivity výměny tepla vede k poklesu spotřeby energie, což se následně projeví sníženými provozními náklady, poklesem produkce emisí a potažmo také snížením dopadu na životní prostředí. Běžné způsoby zefektivňování přenosu tepla jako např. přidání žeber či vestaveb do trubek ovšem nemusí být vždy vhodné nebo proveditelné -- zvláště při rekuperaci tepla z proudů s vysokou zanášivostí. Jelikož intenzita přestupu tepla závisí i na charakteru proudění, distribuci toku a zanášení, které lze všechny výrazně ovlivnit tvarem jednotlivých součástí distribučního systému, bylo sestaveno několik zjednodušených modelů pro rychlou a dostatečně přesnou predikci distribuce a také aplikace pro tvarovou optimalizaci distribučních systémů využívající právě tyto modely. Přesnost jednoho z modelů byla dále zvýšena pomocí dat získaných analýzou 282 distribučních systémů v softwaru ANSYS FLUENT. Vytvořené aplikace pak lze využít během návrhu zařízení na výměnu tepla ke zvýšení jejich výkonu a spolehlivosti.
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Advanced Methods for Damage Evaluation of Boiler Tube Bundles
Naď, Martin ; Odstrčil, Miloslav (referee) ; Jůza, Zdeněk (referee) ; Jegla, Zdeněk (advisor)
This thesis is focused on the application of advanced methods for evaluating damage to boiler tubes, specifically temperature related damage. The aim of this work is to develop an improved damage evaluation procedure utilizing capabilities of modern approaches. This work describes various types of industrial boiler damage. The main focus is on the most exposed and often the most damaged parts of boilers, which are tube bundles (for example, superheaters). Equipment damage is undesirable and often leads to leakages or even to the boiler shutting down. Therefore, it is necessary to find the problem as soon as possible and make the required changes to prevent further damage. The damage types are divided into five categories based on the damage mechanism. Temperature has one of the biggest influences on damage and it may cause short-term or long-term overheating in the tube bundles. This type of damage occurs when the designated temperature is exceeded and results in reduced creep life. It is necessary to know the real surface temperature history of the tube bundle to estimate temperature related damage, however this is often not available. Therefore, it is necessary to calculate those temperatures based on the available data (i.e. inlet and outlet temperatures and pressures). This is real challenge due to the combination of complex flows of the working substances (mainly flue gasses) and heat transfer. Considering available data, new approach is proposed in order to obtain information required for residual creep life estimation. In the first step, thermal – hydraulic calculation is performed followed by a thermal load estimation of a superheater tube bundle in a natural gas fired boiler, using CFD simulations. In the next step, the surface temperature is evaluated and used to determine the temperature related damage, specifically the creep life estimation. The life expectancy is in some ways influenced by imperfections, and therefore at the end of this thesis the influence of the oxide layer on the inner side of tube and fouling on outer side of tube is described.
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Computational System for Selection of Optimal Utilization of Energy from Combustion Processes
Touš, Michal ; Klemeš,, Jiří (referee) ; Odstrčil, Miloslav (referee) ; Bébar, Ladislav (advisor)
PhD thesis deals with application of simulation and optimization methods in the field of waste and biomass utilization for energy purposes. Current situation in this field is described in the introductory. Following chapters deal with approaches of creating mathematical models of apparatus and processes used in the field of interest for simulation and optimization purposes. Stochastic methods, which are widely applied for real problems solution, are mentioned as well. The core of the thesis consists in proposal of systematic approach and its application for simulation and optimization model building used in the field of interest. The application is demonstrated through two case studies. The first one deals with the building of simulation model of an existing waste-to-energy plant using its operation data. The second study deals with optimization model building and its application for a problem regarding utilization of biomass in an existing energy system.
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Advanced Methods for Damage Evaluation of Boiler Tube Bundles
Naď, Martin ; Odstrčil, Miloslav (referee) ; Jůza, Zdeněk (referee) ; Jegla, Zdeněk (advisor)
This thesis is focused on the application of advanced methods for evaluating damage to boiler tubes, specifically temperature related damage. The aim of this work is to develop an improved damage evaluation procedure utilizing capabilities of modern approaches. This work describes various types of industrial boiler damage. The main focus is on the most exposed and often the most damaged parts of boilers, which are tube bundles (for example, superheaters). Equipment damage is undesirable and often leads to leakages or even to the boiler shutting down. Therefore, it is necessary to find the problem as soon as possible and make the required changes to prevent further damage. The damage types are divided into five categories based on the damage mechanism. Temperature has one of the biggest influences on damage and it may cause short-term or long-term overheating in the tube bundles. This type of damage occurs when the designated temperature is exceeded and results in reduced creep life. It is necessary to know the real surface temperature history of the tube bundle to estimate temperature related damage, however this is often not available. Therefore, it is necessary to calculate those temperatures based on the available data (i.e. inlet and outlet temperatures and pressures). This is real challenge due to the combination of complex flows of the working substances (mainly flue gasses) and heat transfer. Considering available data, new approach is proposed in order to obtain information required for residual creep life estimation. In the first step, thermal – hydraulic calculation is performed followed by a thermal load estimation of a superheater tube bundle in a natural gas fired boiler, using CFD simulations. In the next step, the surface temperature is evaluated and used to determine the temperature related damage, specifically the creep life estimation. The life expectancy is in some ways influenced by imperfections, and therefore at the end of this thesis the influence of the oxide layer on the inner side of tube and fouling on outer side of tube is described.
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The Influence of Operating Parameters and Construction Parameters of the Process Burner on Stability and Combustion Processes Parameters
Skryja, Pavel ; Jegla, Zdeněk (referee) ; Odstrčil, Miloslav (referee) ; Stehlík, Petr (advisor)
The objectives of this paper focus upon composing recommendations with respect to burners design while observing aerodynamic, together with present and advanced developments in the field of flame technology principles. Specifically the aims are set at flame stability and pollutions. Important part of this paper is a novel design procedure dealing with premixed burners. Further, by exploiting the results of testing program enabled one to design burners exhibiting low level of nitrogen oxides emissions. On the basis of aerodynamic analysis of premixed burners flow path several recommendations on the geometry resulted in proposing two ejectors, which transport the combustion air. In the first ejector the fuel jet, generated by flow through a nozzle, draws the specified part of the combustion air, and then the mixture is a driving agent of the second ejector. The remaining part of combustion air flows first through the radial curved vanes, and second its tangential velocity component is augmented by axial vanes prior it enters mixing part of the second ejector. For the additional contribution to the rotating motion the inclined axial vanes built inside the nozzle of the second ejector are responsible. The resulting swirling number reaches the values up to 2.6. For the burner so arranged fire stability and low NOx emissions in the wide operating conditions can be expected. Within the frame of extensive testing program in the field of diffusion burners several modifications have been carried out such as setting of axial vanes which secure the swirling motion, changes of combustion air flows path, and modifications of secondary nozzles, these resulted in extending zone of stabilized flame and reducing the formation of NOx, e.g. NOx emissions of 70 ppm, prior the modifications, have dropped to 30 ppm (dry flue gas 3% O2). The main contribution of this paper stands in applications of development activities results in aerodynamic and flame within their implementation in the field of burners design. Further, it is the proposed design of burners which are capable of simultaneously firing products of the biomass microwave pyrolysis, namely syngas and bio-oils.
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Influence of Inert Gases on Characteristic Parameters of Combustion Process
Hudák, Igor ; Jegla, Zdeněk (referee) ; Odstrčil, Miloslav (referee) ; Hájek, Jiří (advisor)
The dissertation thesis is focused on the investigation of the influence of inert gases on characteristic parameters of the combustion process. Inert gases are usually standard components of alternative gaseous fuels such as the producer gas, coal gas or biogas. For a long period some of the fuels were considered as waste gases and their potential was not sufficiently utilised. Compared with noble fuels such as natural gas, alternative fuels have different physical-chemical properties. For example, their lower heating value (LHV) can be lower even than 10 MJ/mN3. The composition of the alternative gaseous fuels can be various during their production process. Lower LHV is a result of the occurrence of inert gases that does not take a part in the combustion reactions. Inert gases have the ability to accumulate the heat. Under certain conditions it is possible to combust alternative fuels on conventional burners, but due to their different properties, problems can occur during the combustion. E.g. to achieve the same heat output as with the noble fuel, it is necessary to burn bigger volume of the alternative fuel. However, the limiting factor could be the burner's head geometry. Theoretical introduction of the thesis summarizes research results in the field of low calorific gaseous fuels combustion and the addition of inert gases into the noble fuels. The thesis also describes the mechanisms of the NOx formation and summarizes techniques which can be used to reduce NOx formation. Furthermore, fuels from alternative sources are categorized and described, including their composition and characteristics. Their physical-chemical properties were obtained by means of the combustion simulation carried out in the simulation software. Two devices had to be designed and manufactured to fulfil goals of the dissertation thesis. The first is a gas mixing station capable of mixing 4 different components. The second device is a burner utilized for the combustion of low calorific fuels. The key section of this thesis is a chapter describing the experimental plan, the performance and the evaluation of the experiments. The goal of the experiments was to dilute the natural gas by two inert gases, namely carbon dioxide and nitrogen. The lowest LHV value achieved during the experiment was 10,7 MJ/mN3. The influence of the inert gases on the NOx emissions, the flame stability and characteristics, the flue gas temperature, the in-flame temperatures, the heat flux and the thermal efficiency was investigated and evaluated. Each parameter was measured and evaluated for three different burners: the burner with the staged gas, the burner with the staged air and the burner for low calorific fuels. Generally, after the addition of the inert gas into the noble fuel, the in-flame temperatures decreased. As a consequence, the NOx emissions decreased as well. The effects of carbon dioxide on the investigated combustion parameters were more substantial than the effects of nitrogen. Each measured parameter is strongly dependent on the burner geometry. The experiments revealed that in most cases the addition of the inert gas into the fuel influenced the flame length (flame shortened) and also more heat was transfered into the chamber's walls closer to the burner tile.
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